• 한국생산제조학회지
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• 제23권2호
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• pp.145-151
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• 2014

Recently, the growing demand for weight reduction and improved structure durabilityfor commercial vehicles has led to active research into the development and application of suitablecomposite materials. This studysuggests abimaterial composite frame produced by apultrusion process to replace steel frames. We focused on the development of a composite frameconsisting of two types of materialsby mixing anorthotropic material with anisotropic material. The inside layer consisted of an aluminum pipe, and the outside layer was composed of a glass fiber pipe. To determine the strength and failure mechanisms of the composite material, tensile tests, shear tests, and three-point bending tests were conducted, followed by fatigue tests. After static testing, the fatigue tests were conducted at a load frequency of 5 Hz, a stress ratio (R) of 0.1, and an endurance limit of $10^6$ for the S-N curve. The resultsshowed that the failure modes were related to both the core design and the laminating conditions.

• 한국화재소방학회논문지
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• 제17권1호
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• pp.62-67
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• 2003

실제 건물화재에서 창문재료의 내화특성을 평가하기 위하여 건물화재실험이 수행되었다. 4 mx3.8mx2.4m 방에서 PVC 창문, 알루미늄 창문, AL+Wood 창문을 각각 설치하고 화원은 소파와 매트리스를 사용하였다. 창문은 아파트 베란다에 많이 사용하는 유리두께 6mm사이에 공기층 12 mm인 것을 사용하였다. 건물내부와 창문 주변의 온도분포를 살펴보기 위하여 총 32개 지점의 온도를 측정하였다. 실험결과 건물내의 온도분포, 창틀의 변화, 유리창의 파손 정도 둥을 조사하여 분석하였다.

• Design & Manufacturing
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• 제11권2호
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• pp.15-19
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• 2017

Carbon fiber reinforced plastic (CFRP) is applied as structural material. CFRP is excellent in plane strength / stiffness and don't haves rust. Lightweight, rigid and robust at the same time as transportation material. Aluminum alloy and reinforcement material The application is increasing rapidly. In this study, the prototype of a semi - Monocoque structure frame, Longeron, Stringer, Skin of the aircraft, restraining the rigidity Clips of the aircraft was designated as the target product and the experiment was conducted. ln the experiment, (1) For CFRTP 3 points, data on heating, transfer, and cooling were measured using Thermo Couple, and optimum temperature required for flexible state was obtained. Heating was performed at a temperature 15% higher than the provided temperature. (2) By using a pneumatic press during molding, by dividing LH, center and RH according to the cooling time, thickness parameter of the target product due to the load is measured, and thickness control and time-deviations were analyzed and cross sections were observed with a low magnification microscope.

• 대한기계학회논문집B
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• 제24권1호
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• pp.21-28
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• 2000

Although commercial PIV systems have been widely used for the non-intrusive velocity field measurement of fluid flows, they are still under development and have considerable room for improvement. In this study, a single-frame double-exposure PIV system using a high-resolution CCD camera was developed. A pulsed Nd:Yag laser and high-resolution CCD camera were synchronized by a home-made control circuit. In order to resolve the directional ambiguity problem encountered in the single-frame PIV technique, the second particle image was genuinely shifted in the CCD sensor array during the time interval dt. The velocity vector field was determined by calculating the displacement vector at each interrogation window using cross-correlation with 50% overlapping. In order to check the effect of spatial resolution of CCD camera on the accuracy of PIV velocity field measurement, the developed PIV system with three different resolution modes of the CCD camera (512 ${\times}$ 512, lK ${\times}$ IK, 2K ${\times}$ 2K) was applied to a turbulent flow which simulate the Zn plating process of a steel strip. The experimental model consists of a snout and a moving belt. Aluminum flakes about $1{\mu}m$ diameter were used as scattering particles for the liquid flow in the zinc pot and the gas flow above the zinc surface was seeded with atomized olive oil with an average diameter of 1-$3{\mu}m$. Velocity field measurements were carried out at the strip speed $V_s$=1.0 m/s. The 2K ${\times}$ 2K high-resolution PIV technique was significantly superior compared to the smaller pixel resolution PIV system. For the cases of 512 ${\times}$ 512 and 1K ${\times}$ 1K pixel resolution PIV system, it was difficult to get accurate flow structure of viscous flow near the wall and small vortex structure in the region of large velocity gradient.

• 한국운동역학회지
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• 제22권3호
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• pp.373-378
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• 2012

The purpose of this study was to develop an electric riding machine for cycle fitting to control riding posture easily, to measure frame size quantitatively, and to overcome disadvantages of the traditional systems. The electric riding machine consisted of actuator, load controller, and display & control unit. The actuator unit by BLDC(BrushLess Direct Current) motor drives the saddle height up and down, the crank forward and backward, the handlebar up and down, and the handlebar forward and backward. The load controller unit controls loads by Eddy current controller with electromagnet and aluminum circular plate. The display & control unit consisted of frame size controller and display panel which shows top tube length(485~663mm), head tube length(85~243mm), seat tube length(481~671mm), and seat tube angle($62.7{\sim}76.4^{\circ}$). The range of frame size control for developed electric riding machine did not have difference compared to traditional commercial systems, but quantitative and precise control with 0.1 mm length and $0.1^{\circ}$ angle was possible through digital measurement. Unlike traditional commercial systems, frame size control was possible during riding through motor driven method, thus fitting duration decreased. It is necessary for further improvement to have feedback from users. It is believed that developed electric riding machine can help to develop domestic fitting system.

• 대한기계학회논문집A
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• 제37권9호
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• pp.1099-1107
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• 2013

본 연구에서는 알루미늄 압출재로 구성된 한국형 표준전동차모델(K-EMU)의 차체를 대상으로 치수 최적설계와 구조체 소재 변경을 통한 경량화방안에 대해 연구하였다. 우선 K-EMU 차체의 하부구조, 측벽구조, 단부구조의 부재별 두께를 현재의 압출가능 두께를 적용하여 치수 최적화 기법으로 약 14.8% 경량화 하였다. 그리고 치수최적설계 된 K-EMU 차체에 유지보수성이 좋은 고장력강(SMA570)재질의 프레임타입 하부구조를 적용하여 초기 K-EMU 차체대비 약 3.8% 경량화 된 하이브리드 차체를 도출하였다. 마지막으로 샌드위치 복합재를 하부구조와 지붕구조에 적용하여 초기 K-EMU 차체대비 약 30% 경량화 된 초경량 하이브리드 차체를 도출하였다. 도출된 차체 모델들은 모두 전동차 구조체 하중시험법을 만족하였다.

• 대한기계학회논문집A
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• 제35권2호
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• pp.213-221
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• 2011

알루미늄 재질의 도시철도차량 차체의 경량화를 위해 이중 판재구조로 이루어진 철도차량용 알루미늄 압출재의 최적설계를 수행하였다. 위상최적설계 기법을 이용하여 알루미늄 차체에서 가장 큰 중량을 차지하는 하부 프레임 베이스 플레이트의 경량화된 위상을 도출하였고, 이를 기반으로 압출재 부재별 치수 최적화를 수행하였다. 하부 프레임 다음으로 큰 중량을 차지하는 측면 프레임 압출재에 대해서는 치수 최적화를 통하여 경량설계를 수행하였다. 최적설계안과 현재 설계의 최대발생응력과 최대 변형량을 비교하여 최적설계결과의 타당성을 검증하였다. 이 과정을 통하여 언더프레임과 사이드프레임의 중량을 현재보다 평균 12% 줄일 수 있었고, 차체 전체로는 8.5%의 경량화 효과를 얻었다.

• 콘크리트학회논문집
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• 제27권4호
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• pp.363-375
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• 2015

본 연구에서는 탄성변형 에너지를 이용하는 충격실험장치인 변형에너지 충격시험장치(SEFIM)의 변형률 속도를 증가시키기 위하여, 탄성변형 에너지가 저장되는 에너지 프레임의 직경 및 재질을 다르게 하여 그 영향을 조사하였다. 현재 강재를 에너지 프레임의 재질로 사용한 SEFIM의 발현 가능한 변형률 속도범위는 10-40 /sec까지이지만, 에너지 프레임의 재질과 직경을 다르게 하여 충격 시 변형률 속도가 72 /sec까지 증가되었다. 충격실험에 사용된 HPFRCCs는 장섬유 1%와 단섬유 1%를 함께 초고강도 콘크리트에 혼입하였다. 정적 변형률 속도에서 뿐만 아니라, 네 가지 종류의 에너지 프레임을 사용한 높은 변형률 속도(14-72 /sec)에서도 변형경화 거동을 나타내었다. 에너지 프레임의 직경을 기존의 35 mm에서 25 mm로 작게 변경함에 따라서 변형률 속도가 증가하였으며, 에너지 프레임 재질을 강재, 알루미늄 그리고 티타늄으로 변경함에 따라, 강재보다 높은 탄성파 속도를 가지고 많은 크기의 탄성변형 에너지를 저장할 수 있는 티타늄 합금을 사용한 경우 더욱 높은 변형률 속도(72 /sec)를 생성하였다. 알루미늄 재질의 에너지 프레임의 경우 충격실험 시 작용되었던 응력으로 인해 탄성영역을 벗어나 소성변형을 일으켜 파단되어 본래 가지고 있던 성질을 발현하지 못하였다.

• 한국생산제조학회지
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• 제19권1호
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• pp.108-113
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• 2010

Decreasing products lifecycles and increasing consumers desires for quality and design make the automotive industries try to reduce time for developing new designs. In order to reduce developing time, I have designed head lamps, which are really important to have an effect on brand identities and images, using layers concept that is one of the international automotive design trends by alias and photoshop, and produced prototype by RP. To assemble the produced prototype to the body and manufacture the frame to exterior modelling efficiently, I have studied on joining dissimilar materials of aluminum alloy that can make the prototype lighter and stainless steel, which is good for corrosion resistance by using laser beam. These materials were welded for finding the optimum joining condition and evaluating the soundness of joining zone. The joining was performed under the condition of laser power 500, 550, 575, 600W and 11~14Hz. In this study, the suitable joining condition between aluminum alloy (Al 2024) and stainless steel (STS 304) can be obtained at the laser power 575W and frequency 12Hz.

• 대한기계학회논문집A
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• 제26권10호
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• pp.2034-2043
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• 2002

The process design to produce a near net shape home-appliance compressor component using semi-solid die casting process is performed. In order to obtain a good component without defects such as liquid segregation and porosity, the relationship between pressure and time, and plunger tip displacement and injection velocity are proposed with repeated trial and error. The effect of the velocity variation in the process parameters on liquid segregation and extraction is investigated to produce the aluminum frame part(a kind of compressor part) with good mechanical properties. The mechanical characteristic of semi-solid die casting formed parts for AlSi7Mg0.65r(A357) and AlSi17Cu4Mg(A390) are investigated with a view to minimizing the occurrence of defects. To investigate of application possibility at industry field, A380 aluminum alloy with 8∼9% silicon contents used for the squeeze casting process. The obtained mechanical properties is compared with semi-solid die casting.