• Title/Summary/Keyword: Aluminium alloy 6061

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Statistical Life Prediction of Fatigue Crack Growth for SiC Whisker Reinforced Aluminium Composite (SiC 휘스커 보강 Al6061 복합재료의 통계학적 피로균열진전 수명예측)

  • 권재도;안정주;김상태
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.2
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    • pp.475-485
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    • 1995
  • In this study, statistical analysis of fatigue data which had obtained from respective 24 fatigue crack, was examined for SiC whisker reinforced aluminium 6061 composite alloy (SiC$_{w}$/A16061) and aluminium 6061 alloy. SiC volume fraction in composite alloy is 25%. The analysis results stress intensity factor range and 0.1 mm fatigue crack initiation life for SiC$_{w}$/A16061 composite & A16061 matrix are the log-normal distribution. And regression analysis by linear model, exponential model and multiplicative model were performed to find out the relationship between fatigue crack growth rate(da/dN) and stress intensity for find out the relationship between fatigue crack growth rate(da/dN) and stress intensity factor range(.DELTA.K) in the SiC$_{w}$/A16061 composite and examine the applicability of Paris' equation to SiC$_{w}$A16061 composite. Also computer simulation was performed for fatigue life prediction of SiC$_{w}$/A16061 composite using the statistical results of this study.udy.

DETERMINATION OF TRANSIENT WEAR DISTANCE IN THE ADHESIVE WEAR OF A6061 ALUMINIUM ALLOY REINFORCED WITH ALUMINA PARTICLES

  • Yang, L.J.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.217-218
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    • 2002
  • An integrated adhesive wear model was proposed to determine the transient wear and steady-state wear of aluminium alloy matrix composites. The transient wear volume was described by an exponential equation, while the steady-state wear was governed by a revised Archard equation, in which both the transient wear volume and transient sliding distance were excluded. A mathematical method was developed to determine both the transient distance and the net steady-state wear coefficient. Experimental wear tests were carried out on three types of commercial A6061 aluminum alloy matrix composites reinforced with 10%, 15% and 20% alumina particles. More accurate wear coefficient values were obtained with the proposed model. The average standard wear coefficient, as determined by the original Archard equation, was found to be about 51% higher.

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Effect of Coating and Machining Parameters on Surface Finish in Dry Drilling of Aluminium 6061 (Al 6061의 드릴가공에서 공구코팅과 공정변수가 표면정도에 미치는 영향)

  • Choi, Man Sung
    • Journal of the Semiconductor & Display Technology
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    • v.14 no.2
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    • pp.47-52
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    • 2015
  • In this paper, the performance of uncoated- and Titanium nitride aluminium TiAlN-PVD coated- carbide twist drills were investigated when drilling aluminium alloy, Al 6061. This research focuses on the optimization of drilling parameters using the Taguchi technique to obtain minimum surface roughness and thrust force. A number of drilling experiments were conducted using the L9 orthogonal array on a CNC vertical machining center. The experiments were performed on Al 6061 material l blocks using uncoated and coated HSS twist drills under dry cutting conditions. Analysis of variance(ANOVA) was employed to determine the most significant control factors. The main objective is to find the important factors and combination of factors influence the machining process to achieve low surface roughness and low cutting thrust force. From the analysis of the Taguchi method indicates that among the all-significant parameters, feed rate are more significant influence on surface roughness and cutting thrust than spindle speed.

The corrosion of aluminium alloy and release of intermetallic particles in nuclear reactor emergency core coolant: Implications for clogging of sump strainers

  • Huang, Junlin;Lister, Derek;Uchida, Shunsuke;Liu, Lihui
    • Nuclear Engineering and Technology
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    • v.51 no.5
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    • pp.1345-1354
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    • 2019
  • Clogging of sump strainers that filter the recirculation water in containment after a loss-of-coolant accident (LOCA) seriously impedes the continued cooling of nuclear reactor cores. In experiments examining the corrosion of aluminium alloy 6061, a common material in containment equipment, in borated solutions simulating the water chemistry of sump water after a LOCA, we found that Fe-bearing intermetallic particles, which were initially buried in the Al matrix, were progressively exposed as corrosion continued. Their cathodic nature $vis-{\grave{a}}-vis$ the Al matrix provoked continuous trenching around them until they were finally released into the test solution. Such particles released from Al alloy components in a reactor containment after a LOCA will be transported to the sump entrance with the recirculation flow and trapped by the debris bed that typically forms on the strainer surface, potentially aggravating strainer clogging. These Fe-bearing intermetallic particles, many of which had a rod or thin strip-like geometry, were identified to be mainly the cubic phase ${\alpha}_c-Al(Fe,Mn)Si$ with an average size of about $2.15{\mu}m$; 11.5 g of particles with a volume of about $3.2cm^3$ would be released with the dissolution of every 1 kg 6061 aluminium alloy.

Mechanical Properties and Microstructure on Dissimilar Friction-Stir-Weld of Aluminium Alloys (FSW된 이종알루미늄합금의 접합 특성 및 미세 조직)

  • Han, Min-Su;Jang, Seok-Ki
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.1
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    • pp.75-81
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    • 2011
  • Dissimilar joining of aluminum 6061-T6 alloy to aluminum 5083-O alloy was performed using friction-stir welding technique. The mechanical properties, hardness, macro- and micro-structure on dissimilar friction-stir-weld aluminium alloy were investigated. Mechanical properties of the weld mainly depend on which Al alloy is placed at the retreating sides of the rotating tool respectively during dissimilar friction-stir weld because the microstructure of stir zone was mainly composed of welded Al alloys of the retreating side. Onion ring pattern was observed like lamella structure stacked by each Al alloy in turn. It apparently results in defect-free weld zone that traverse speed was changed to 124 mm/min under conditions of tool rotation speed like 1250 rpm with 5 mm of tool's prove diameter, 4.5 mm of prove length, 20 mm of shoulder diameter, and $2^{\circ}$ of tilting angle. The 231 MPa of ultimate stress and the 121 MPa of yield point are obtained about the friction-stir-welded Al 6061-T6(AS) to Al 5083-O(RS).

Characteristics of Surface Roughness According to Wire Vibration and Wire-cut Electric Discharge Machining of Aluminum Alloy 6061 (III) (알루미늄 합금 6061에서 와이어 진동부가에 의한 와이어 컷 방전가공에 따른 표면 거칠기 특성 (III))

  • Ryu, Cheong-Won;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.1
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    • pp.81-88
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    • 2016
  • Recently, high-efficiency machining in the production of high-value products with complex shapes has constantly been required along with the need for hybrid machining. In this study, in addition to wire-cut Electric Discharge Machining (EDM) and vibration, we present the possibility of a hybrid process by carrying out an experiment with aluminum alloy, and the hybrid process determines the nature of the surface. The selected experimental parameters are waveform, amplitude, peak current, and two-dimensional (2D) vibration. The experimental results give the guideline for selecting reasonable machining parameters. The surface roughness was improved about 20% with increases in the amplitude of the vibration.

Mechanical Properties of Aluminium Alloy with Cellular Structure. (미세기공 알루미늄 소재의 기계적 성질)

  • 윤성원;이승후;강충길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.695-698
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    • 2002
  • Induction heating process is one of the most efficient heating process in terms of temperature control accuracy and heating time saving. In the past study, fabrication process of cellular 6061 alloys by powder metallurgical route and induction heating process was studied. To supplement the framing conditions that studied in past study, effect of induction heating capacity and holding time at foaming temperature were investigated. Under the achieved framing conditions, teamed 6061 alloys were fabricated for variation of foaming temperature, and porosities(%)-foaming temperature curves were obtained by try-error experimental method. Uniaxial compression tests were performed to investigate the relationship between porosities(%) and stress-strain curves of framed 6061 alloy. Also, energy absorption capacity and efficiency were calculated from stress-strain curves to investigated. Moreover, dependence of plateau stress on strain rate was investigated in case of cellular 6061 alloy with low porosities(%)

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Characteristics of Surface Roughness According to Wire Vibration Wire-cut Electric Discharge Machining of Aluminum Alloy 6061(II) (알루미늄 합금 6061에서 와이어 진동부가에 의한 와이어 컷 방전가공에 따른 표면 거칠기 특성(II))

  • Ryu, Cheong-Won;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.4
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    • pp.100-107
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    • 2015
  • Recently, high-efficiency machining in the production of high-value products with a complex shape has constantly been required with the need for hybrid machining. In this study, in addition to the wire-cut E.D.M. and vibration used to present the possibility of a hybrid process by carrying out the aluminum alloy experiment, the hybrid process determines the nature of the surface. The selected experimental parameters are horizontality, waveform, amplitude, peak current, and frequency. The experimental results give guidelines for selecting reasonable machining parameters. The surface roughness was improved by about 20% with increases in the amplitude of the vibration.

Bending Fatigue Characterization of Al6061 Alloy by Acoustic Nonlinearity of Narrow Band Laser-Generated Surface Wave (협대역 레이저 여기 표면파의 음향버선형성을 이용한 A16061 합금의 굽힘피로손상 평가)

  • Nam, Tae-Hyung;Choi, Sung-Ho;Jhang, Kyung-Young;Kim, Chung-Seok;Lee, Tae-Hun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.2
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    • pp.139-145
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    • 2010
  • Bending fatigue of aluminium alloy was characterized by acoustic nonlinearity of narrow band laser-generated surface wave. The higher harmonic components generated intrinsically by arrayed line laser beam were analyzed theoretically and acoustic nonlinearity was measured successfully on the surface of fatigue damaged aluminium 6061 alloy. The acoustic nonlinearity increased as a function of fatigue cycles and has close relation with damage level. Consequently, the nonlinear acoustic technique of laser-generated surface wave could be potential to characterize surface damages subjected to fatigue.