• Title/Summary/Keyword: Aluminium Alloy

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Thermal Dissipation Property of Acrylic Composite Films Containing Graphite and Carbon Nanotube (흑연과 탄소나노튜브 함유 아크릴 복합체 박막의 방열 특성)

  • Kim, Junyeong;Kang, Chan Hyoung
    • Journal of Surface Science and Engineering
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    • v.50 no.3
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    • pp.198-205
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    • 2017
  • Thermal dissipation was investigated for poly methyl methacrylate (PMMA) composite films containing graphite and multi wall carbon nanotube(CNT) powders as filler materials. After mixing PMMA with fillers, solvent, and dispersant, the pastes were prepared by passing through a three roll mill for three times. The prepared pastes were coated $15{\sim}40{\mu}m$ thick on a side of 0.4 mm thick aluminium alloy plate and dried for 30 min at $150^{\circ}C$ in an oven. The content of fillers in dried films was varied as 1, 2, and 5 weight % maintaining the ratio of graphite and CNT as 1:1. Raman spectra from three different samples exhibited D, G and 2D peaks, as commonly observed in graphite and multi wall CNT. Among those peaks, D peak was prominent, which manifested the presence of defects in carbon materials. Thermal emissivity values of three samples were measured as 0.916, 0.934, and 0.930 with increasing filler content, which were the highest ever reported for the similar composite films. The thermal conductivities of three films were measured as 0.461, 0.523, and $0.852W/m{\cdot}K$, respectively. After placing bare Al plate and film coated samples over an opening of a polystyrene box maintained for 1 h at $92^{\circ}C$, the temperatures inside and outside of the box were measured. Outside temperatures were lower by $5.4^{\circ}C$ in the case of film coated plates than the bare one, and inside temperatures of the former were lower by $3.6^{\circ}C$ than the latter. It can be interpreted that the PMMA composite film coated Al plates dissipate heat quicker than the bare Al plate.

Theoretical Considerations on the Design of Metal Frames for Refractive Correction (시력교정용 금속테설계의 이론적고찰)

  • Kang, Hyunsik
    • Journal of Korean Ophthalmic Optics Society
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    • v.3 no.1
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    • pp.39-73
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    • 1998
  • In the 60's to 70's, frame selection was a purely mechanical consideration almost entirely dominated by the optician and his subjective judgments. Toddy the cosmetic factor is predominant. The variety of frame color, materials, and style means that the main burden of selection has passed to the customer, leaving the optician control a subtle factor often difficult to exert. Common materials include nickel silver, Hi-nickel alloy, bronze, stainless steel, gold, gold plated, gold clad, copper beryllium, titanium and sometimes aluminium. In manufacturing of metal frames with the materials, even though fashion is the stimulant of consumer demand, all the metal frame for the prescription to refractive correction should be designed correctly styled eyewear which is cosmetically pleasing, functional correct, physically comfortable, mechanically and structurally perfectible, and temperamentally acceptable.

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A Study on the Phase Transformations of (TiAl)N Films Deposited by TFT Sputtering System (TFT(Two-Facing-Targets) 스퍼터장치에 의해 증착된 (TiAl)N 박막의 상변태에 관한 연구)

  • Han, Chang-Suk
    • Journal of the Korean Society for Heat Treatment
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    • v.18 no.5
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    • pp.281-287
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    • 2005
  • Titanium aluminium nitride((TiAl)N) film is anticipated as an advanced coating film with wear resistance used for drills, bites etc. and with corrosion resistance at a high temperature. In this study, (TiAl)N thin films were deposited both at room temperature and at elevated substrate temperatures of 573 to 773 K by using a two-facing-targets type DC sputtering system in a mixture Ar and $N_2$ gases. Atomic compositions of the binary Ti-Al alloy target is Al-rich (25Ti-75Al (atm%)). Process parameters such as precursor volume %, substrate temperature and Ar/$N_2$ gas ratio were optimized. The crystallization processes and phase transformations of (TiAl)N thin films were investigated by X-ray diffraction, field-emission scanning electron microscopy. The microhardness of (TiAl)N thin films were measured by a dynamic hardness tester. The films obtained with Ar/$N_2$ gas ratio of 1:3 and at 673 K substrate temperature showed the highest microhardness of $H_v$ 810. The crystallized and phase transformations of (TiAl)N thin films were $Ti_2AlN+AlN{\rightarrow}TiN+AlN$ for Ar/$N_2$ gas ratio of 1:3, $Ti_2AlN+AlN{\rightarrow}TiN+AlN{\rightarrow}Ti_2AlN+TiN+AlN$ for Ar/$N_2$ gas ratio of 1:1 and $TiN+AlN{\rightarrow}Ti_2AlN+TiN+AlN{\rightarrow}Ti_2AlN+AlN{\rightarrow}Ti_2AlN+TiN+AlN$ for Ar/$N_2$ gas ratio of 3:1. The above results are discussed in terms of crystallized phases and microhardness.

Effects of Zn and Mg Amounts on the Properties of High Thermal Conductivity Al-Zn-Mg-Fe Alloys for Die Casting (다이캐스팅용 고열전도도 Al-Zn-Mg-Fe 합금의 특성에 미치는 Zn 및 Mg 첨가량의 영향)

  • Kim, Ki-Tae;Lim, Young-Suk;Shin, Je-Sik;Ko, Se-Hyun;Kim, Jeong-Min
    • Journal of Korea Foundry Society
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    • v.33 no.3
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    • pp.113-121
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    • 2013
  • The effects of Zn and Mg amounts on the solidification characteristics, microstructure, thermal conductivity and tensile strength of Al-Zn-Mg-Fe alloys were investigated for the development of high thermal conductivity aluminium alloys for die casting. Zn and Mg amounts in Al-Zn-Mg-Fe alloys had a little effect on the liquidus / solidus temperature, the latent heat for solidification and the fluidity of Al-Zn-Mg-Fe alloys. Thermo-physical modelling of Al-Zn-Mg-Fe alloys by JMatPro program showed $MgZn_2$, AlCuMgZn and Al3Fe phases on microstructure of their alloys. Increase of Zn and Mg amounts in Al-Zn-Mg-Fe alloys resulted in gradual reduction of the thermal conductivity of their alloys. Increase of Mg amounts in Al-2%Zn-Mg-Fe alloys had little effect on the tensile strength of their alloys, but increase of Mg amounts in Al-4%Zn-Mg-Fe alloys resulted in steep increase of the tensile strength of their alloys.

A Study on Interfacial Phenomena of Tungsten Fiber Reinforced Aluminium Matrix Composite under Thermal Cycles (W 섬유강화(纖維强化) Al 합금기지(合金基地) 복합재(複合材)의 열(熱)cycle에 따른 계면거동(界面擧動)에 관(關)한 연구(硏究))

  • Huh, J.G.;Kim, J.T.;Hyun, Ch.Y.;Kim, Y.S.;Kim, S.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.7 no.3
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    • pp.169-174
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    • 1994
  • The reaction layer formed at interface between matrix and fiber has significant effects on the mechanical properties and behaviors of deformation m FRM. In this study, the mechanical properties and interfacial behaviors according to surface finishing on the fibers and according to heat treatment in FRM were investigated. FRM was fibricated by diffusion bonding method. In W/Al alloy composite and W/Al composite, W of which was coated with $WO_3$, the heat treatment was carried out thermal cycling method from 373K to 673K. In W/Al composite, W of which was coated with $WO_3$, growth of interface layer was hardly occured in spite of the increasing various thermal cycles. It was exhibited that oxidized W/Al composite were higher strength than non-oxidezed W/Al composite with the increasing thermal cycles. The compounds of fiber/matrix interface were analyzed into $WAl_{12}$, $WAl_7$, and $AlWO_3$, respectivly. Therefore the interfacial compounds of fiber/matrix seriously affected the mechanical properties and behaviors of deformation in FRM.

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A Study on the Evaluation of Thermal Performance of Aluminium Alloy Window Frame considering 2D Steady-state Heat Transfer applied to Educadtional Facility (2차원 정상전열해석을 통한 교육시설의 알루미늄 창호 열성능 평가에 관한 연구)

  • Kang, Jung-Hun;Kwak, Young-Kuhn;Noh, Seung-Uk;Park, Dae-Ho;Lee, Ju-Ho;Hong, Wan-Pyo;Hwang, In-Kyu;Park, Tong-So
    • Proceedings of the KAIS Fall Conference
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    • 2011.05a
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    • pp.122-125
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    • 2011
  • 본 연구에서는 기존 교육시설에 설치된 알루미늄 합금 창의 2차원 정상상태 전열해석을 통한 열성능 평가를 수행하였다. 교육시설의 주요 창호재료로 적용된 알루미늄은 열전도율이 $175 \;Kcal/m^2h^{\circ}C$ 정도로 플라스틱 소재와 비교하여 매우 불리하여 기존 시설에 설치된 알루미늄 창호는 열손실의 주요인으로 지적되고 있다. 본 연구에서는 이러한 점에 착안하여 충남 서산지방에 위치한 대학건물의 알루미늄 합금 창호의 열성능 평가에 관한 연구를 수행하여 다음과 같은 해석 결과를 도출하였다. (1) 2차원 정상상태 전열해석을 위한 경계조건은 국토해양부고시 건축물의 에너지절약설계기준의 [별표 6] 중부지방 냉난방장치의 용량계산을 위한 설계 외기온 기준과 [별표 7]의 실내온도 기준을 적용하여 여름철 실내 $27^{\circ}C$, 실외 $31.3^{\circ}C$, 겨울철 실내 $21.0^{\circ}C$, 실외 $-9.6^{\circ}C$ 로 설정하고 해석한 결과 열관류율은 알루미늄 합금 창호는 $U=9.631 \;W/m^2K$, 복층유리 $U= 2.382 \;W/m^2K$로 여름철과 겨울철 동일한 해석결과치가 산출되었다. (2) 산출된 열관류율 해석결과를 건축물의 에너지절약설계기준 [별표 3] 열교차단재가 적용되지 않은 금속제 창의 단열성능 중 일반복층창 성능기준인 $4.0 \;W/m^2K$와 비교할 때, 알루미늄 창틀을 통하여 225%의 열량이 손실됨을 보여 주고 있다.

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Launch environmental test results of KAISTSAT-4 QM (과학위성 1호 인증모델에 대한 발사환경시험 결과)

  • Tahk, Kyung-Mo;Lee, Jun-Ho;Lee, Sang-Hyun;Kim, Eugene-D.;Cha, Won-Ho;Youn, Sung-Kie
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.30 no.6
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    • pp.124-129
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    • 2002
  • KAISTAT-4 is the fourth experimental microsatellite of KITSAT series which has been developed by Satellite Technology Research Center of KAIST for the last two years. The launch of KAISTSAT-4 is scheduled in 2003. The primary experimental payloads consist of Far-ultraviolet Imaging Spectrograph and Space Physis Package. In a similar way to KITSAT series, the interior of KAISTSAT-4 comprises mainly a set of stacked aluminium-alloy module boxes, each being capable of acting as the primary load path in the mechanical structure. The KAISTSAT-4 qualification model is now designed, fabricated, integrated, and tested to verify if the electrical and mechanical components work and can withstand the launch environments. All the required structural tests have been performed to a sufficient degree to satisfy the intent of the test requirements. This paper presents the structural system and launch environmental test results of KAISTSAT-4 qualification model.

Tests on the Serial Implosion of Multiple Cylinders Subjected to External Hydrostatic Pressure (외부 정수압을 받는 복수 원통의 연쇄 내파에 관한 실험연구)

  • Teguh, Muttaqie;Park, Sang-Hyun;Sohn, Jung Min;Cho, Sang-Rai;Nho, In Sik;Lee, Phill-Seung;Cho, Yoon Sik
    • Journal of the Society of Naval Architects of Korea
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    • v.57 no.4
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    • pp.213-220
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    • 2020
  • In the present paper, implosion responses of two adjacent cylindrical tubes under external hydrostatic pressure were experimentally investigated. The cylinder models were fabricated of aluminium alloy 6061-T6 commercial tubes. In the experiment, a pair of two-cylinders were placed inside of a support frame in a medium-size pressure chamber, whose design pressure was 6.0MPa. The distance between the two-cylinders was 30 millimeter measured from outer shell at the mid-length. The implosion tests were performed with water and compressed nitrogen gas as the pressurizing media. The ambient static pressure of the chamber and local dynamic pressure near the two-imploded models were measured simultaneously. It was found that the energy released during an implosion from the first, weaker cylinder triggered the instability of the second, stronger cylinders. In other words, the resulting shock wave of the first implosive impact from the weaker cylinder could cause the premature failure of the neighboring stronger cylinders. The non-contact implosion phenomena from the two-cylindrical tube were clearly observed.

Investigation on Impact-echo Testing Method for Rock Specimens (암석 시편의 충격반향(공진주) 시험에 관한 고찰)

  • Cho, Jung-Woo;Lim, Bo-Sung;Cho, Ho-Bum;Jeon, Seok-Won;Ha, Hee-Sang
    • Tunnel and Underground Space
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    • v.17 no.2 s.67
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    • pp.83-89
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    • 2007
  • Impact-echo test is a non-destructive testing method to determine dynamic properties of a material. This presentation introduces the experimental set-up and procedure of the test for rock specimens. In addition, the test results of domestic rocks collected in 5 different areas, a cement mortar and aluminium alloy are presented. The test results include resonance frequencies of P- and S-wave as well as damping ratios of the described 7 different materials. The differences between dynamic and static values of elastic moduli are about 10%, while the dynamic Poisson's ratios are greater than the static Poisson's ratios by at least 0.07. The damping ratio is dependent on the joint density and degree of weathering of a rock specimen.

Defects Evaluation at Lap Joint Friction Stir Welding by Lock-in Ultrasound Infrared Thermography (위상잠금 초음파 적외선열화상에 의한 겹치기 마찰교반용접부의 결함 평가)

  • Choi, Man-Yong;Park, Hee-Sang;Park, Jeong-Hak;Kang, Ki-Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.2
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    • pp.104-109
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    • 2010
  • Lap joint friction stir welding(LFSW) is an relatively new solid state joining process. A6061-T6 aluminium alloy has gathered wide acceptance in the fabrication of light weight structures requiring a high strength to weight ratio and good corrosion resistance. Test methods used in this paper, lock-in thermography, a phase difference between the defect area and the healthy area indicates the qualitative location and size of the defect. In this paper, the defects detected from the thermal image of mechanical properties for weld were evaluated and compared by the lock-in infrared thermography technique.