• Title/Summary/Keyword: Altitude Test

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Improving the Measurement Uncertainty of Altitude Test Facility for Gas Turbine Engines (가스터빈엔진 고공성능시험설비의 측정불확도 개선)

  • Lee, Dae-Sung;Yang, In-Young;Jun, Yong-Min;Kim, Chun-Taek;Yang, Soo-Seok
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.11
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    • pp.1496-1502
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    • 2002
  • An Altitude Engine Test Facility(AETF) was built at the Korea Aerospace Research Institute in October 1999 and has been being operated for altitude testing of gas turbine engines of 3,000 Ibf class or less. The AETF has been calibrated using several engines such as J69 of Teledyne Co. as a facility checkout engine. Uncertainty analyses on the air flow rate and thrust were performed using the test results, according to ASME PTC 19.1-1998. Several modifications on the facility and test method were made in order to improve the measurement uncertainty to a satisfactory level over the whole operating envelop. Spatial distributions of pressure and temperature were measured, sensors were substituted by more accurate ones, inlet duct was modified to refine the flow quality, and pressure control logic was revised to remove the cell pressure fluctuation. As a result, the uncertainty of the air flow measurement was improved by 0.1% over all the test conditions, and the net thrust measurement by up to 3%. The improved measurement uncertainties of air flow and thrust are 0.68~O.73% and 0.4~1.3%, respectively.

Manufacture and Measurement Uncertainty Analysis of a Venturi Pipe for Airflow Measurement in Altitude Engine Test (엔진 고공 시험에서 공기 유량 측정용 벤투리 파이프의 제작 및 측정 불확도 분석)

  • Yang, In-Young;Oh, Joong-Hwan
    • The KSFM Journal of Fluid Machinery
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    • v.13 no.6
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    • pp.36-41
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    • 2010
  • Design, manufacture and calibration procedures of a venturi pipe flowmeter for airflow measurement in altitude engine test were discussed. Altitude engine test using venturi pipe was given as an example. The venturi was designed per the ISO standard of ISO5167, and was intented to include the entire airflow range in the test envelope of the gas turbine engine. Measurement uncertainty analysis was performed in the design procedure to investigate the effect of venturi geometry and sensor specification upon the measurement uncertainty. Manufacturing process was designed to minimize the deviation from the geometry of design. Calibration was performed to get the relationship between the discharge coefficient and the pipe Reynolds number. Then the uncertainty was assessed again using real data acquired during engine test. Through these procedures, it was possible to maintain the uncertainty of airflow measurement under 1 % for most of the operating envelope of the gas turbine engine. The discharge coefficient of the venturi pipe showed agreement with the value suggested in the ISO standard ISO5167-4 within 0.6 %.

Construction of a High-Altitude Ignition Test Facility for a Small Gas-turbine Combustor (소형 가스터빈 연소기 고공환경 점화 시험 설비 구축 및 검증 실험)

  • Kim, Tae-Woan;Lee, Yang-Suk;Kim, Ki-Woo;Kim, Bo-Yean;Ko, Young-Sung;Kim, Sun-Jin;Kim, Hyung-Mo;Jung, Yong-Wun
    • Journal of the Korean Society of Propulsion Engineers
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    • v.14 no.3
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    • pp.61-68
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    • 2010
  • A small high altitude test facility has been developed to investigate ignition performance of a small gas-turbine combustor under high altitude conditions. Supersonic diffusers and a heat exchanger were used to perform a low pressure and a low temperature condition, respectively. Experimental results showed that the low pressure environment could be controlled by upstream pressure of primary nozzle flow and low temperature environment by mixture ratio of cooled air and ambient air. Ignition performance tests were performed to verify the performance of the facility under simulated high altitude conditions. Conclusively, it was proven that the test facility could be used for ignition performance test of a small gas-turbine combustor under high altitude condition of approximately 6,100m.

Develop Test Facility of High Altitude Environment for Kick Motor (Kick Motor용 고공환경 모사 시험 설비 개발)

  • Kim, Sang-Heon;V.A, Bershadskiy;Yu, Byung-Il;Kim, Yong-Wook;Oh, Seung-Hyub;Park, Jeong-Joo
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.707-710
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    • 2008
  • The method suggested in this thesis is the safe and economic method when testing rocket engine because ground test facility copies high altitude. We have decided to use the schematic of testing facility based on already known design method and test result, and we have decided the test condition for ground firing test of solid fuel. In addition the pressure of nozzle exit area is 0.1bar, we have designed the testing facility structure to test in this condition. Moreover, we have designed to reduce the accident probability.

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Experimental Research on the Altitude Performance of an Auxiliary Power Unit for Helicopters (헬리콥터용 보조동력장치 고공성능에 관한 실험적 연구)

  • Kim, Chun-Taek;Cha, Bong-Jun
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.5
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    • pp.20-26
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    • 2012
  • An APU(Auxiliary Power Unit) for helicopters has been developed in Korea and tested at the AETF(altitude engine test facility) in KARI(Korea Aerospace Research Institute) for the purpose of the military qualification. A cell correlation test was performed before the official test, and the results are within the tolerance. The APU has the capability of supplying electric power as well as compressed air to the helicopters. It was tested at bleed extraction conditions, electric power extraction conditions, and maximum continuous concurrent power conditions within the entire helicopter flight envelop. Some special test equipments were implemented for the measurement of air flowrate, electric power and so on. The tests were successfully performed and their results satisfy the requirements of the helicopters.

Performance Test of a Small Simulated High-Altitude Test Facility for a Gas-turbine Combustor (가스터빈 저온/저압 점화장치 구성 및 운영조건 확인 시험)

  • Kim, Tae-Woan;Lee, Yang-Suk;Ko, Young-Sung;Lim, Byeung-Jun;Kim, Hyeong-Mo;Kim, Sun-Jin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.11a
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    • pp.153-156
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    • 2008
  • Ignition and combustion performance of a gas-turbine engine were changed by various high-altitude condition. A goal of this study is to make the small test facility to simulate high-altitude condition. To perform the low pressure condition, a diffuser was used in various diffuser front of primary nozzle pressure. To perform the low temperature, heat exchanger was used in various mixture ratio of cryogenic air and ambient temperature air. The experimental result shows that high-altitude conditions can be controled by diffuser front of primary nozzle pressure and mixture ratio of cryogenic air and ambient temperature air.

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Improving the Measurement Uncertainty of Altitude Test Facility for Turbine Engines (가스터빈엔진 고공성능시험설비의 측정불확도 개선)

  • Yoon, Min-Soo;Yang, In-Young;Jun, Young-Min;Yang, Soo-Seok
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.777-781
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    • 2001
  • An Altitude Engine Test Facility(AETF) was built at the Korea Aerospace Research Institute in October 1999 and has been being operated for altitude testing of the gas turbine engines of 3,000 Ibf class or less. The AETF has been calibrated using several engines such as J69 engine of Teledyne Co. as a facility checkout engine. Based on the test results, uncertainty analyses on the air flow rate and thrust were performed according to ASME PTC 19.1-1998. As the analyses showed that the level of uncertainty was not satisfactory over the whole operating envelop, several modifications of the facility and testing method were made in order to improve the measurement uncertainty. As a result, the uncertainty of the air flow measurement was improved by 0.1 % over all the test conditions, and the net thrust measurement by upto 3%. The improved measurement uncertainties of air flow and thrust are 0.68-0.73% and 0.4-1.3%, respectively.

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Concept Design of High Altitude Simulation Test Facility (고공환경모사 시험설비 구축을 위한 개념설계)

  • Kim, Sang-Heon;Kim, Yong-Wook;Lee, Jung-Ho;Yu, Byung-Il;Cho, Sang-Yeon;Oh, Seung-Hyub
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.11a
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    • pp.75-81
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    • 2006
  • The propulsion system of KSLV-I second stage is engine with high expansion ratio and its starting altitude is high. To verify the performance of engine before the launch in the ground, high altitude test facility to simulate its operating condition is necessary. This material is about the concept design of high altitude simulation test facility for second stage engine. And it will be the basis for the construction of test facility and the test of engine.

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High Altitude Simulation Test Facility for the KSLV-I Kick Motor Development (KSLV-I 킥모터 고공환경모사 시험설비 구축)

  • Kim, Yong-Wook
    • Journal of the Korean Society of Propulsion Engineers
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    • v.12 no.1
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    • pp.37-43
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    • 2008
  • In order to verify the performance of upper stage propulsion system designed to operate in the upper atmosphere, test facility which can simulate high altitude is needed. Cylindrical supersonic exhaust diffuser, which utilizes the momentum of exhaust gas, provides a simple means for providing a low pressure around the propulsion system. This paper describes sub-systems and specification of high altitude test facility developed for the test of KSLV-I kick motor. Performance of the facility has been successfully verified through five times of hot firing tests.

Development of Turbo Molecular Pump Vacuum Facility for High Altitude Space Environment Test (고고도 우주환경모사용 터보분자펌프 진공설비 구축)

  • Huh, Hwan-Il;Kim, Min-Jae;Kim, Sung-Su
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.827-829
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    • 2011
  • Vacuum facility is required for high altitude space environment test to develop satellites or space launch vehicles. We, at Chungnam, National University, developed turbo molecular pump vacuum test facility up to $1.0{\times}10-6$ torr to simulate 200 km altitude environment. In this paper, we present some preliminary vacuum performance test results.

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