• 제목/요약/키워드: Alternative manufacturing

검색결과 530건 처리시간 0.027초

생산 품목과 생산량의 변화에 적용가능한 여성복 생산라인 설계 모델에 관한 연구 (Development of production planning model for women′s wear manufacturer - focused on the changing style numbers and lot size -)

  • 박상희
    • 한국의류학회지
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    • 제26권11호
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    • pp.1582-1592
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    • 2002
  • The purpose of this study is to suggest production planning model for women's apparel manufacturer, which are relevant to the situation of Korean clothing industry. The research was based on simulation method. The basic model for the simulation was developed based on the empirical data from six production fm. After verifying the basic model, low alternative production plans went through trial run. In order to suggest the application of these alternative production plans for various style numbers and lot sizes, the simulation results were compared in terms of product efficiency and product cost. The four alternative plans were as follows: 1. The first alternative was to spread out work loads among workers in order to resolve bottlenecks in work flow. So this was suited to manufacturers that had constant production without regard to changing seasons. 2. The second alternative was to merge the skirt and trouser production, which require less work load, in one line. In this line, a few machine was justified by production improvement. It was suited to cases which producted various style suits. The third and fourth alternative were using another subcontractor for assembling inner shell garments. These was compatible in manufacturers which had to product more styles and sizes of trousers and skirts than those of upper garments. 3. The third alternative was to reassign the same workers in production line. Thus, production was increased. 4. The fourth alternative was to except two worker in production line, so expenses of worker's wage was decreased. The four alternatives could be one of the cost effective manufacturing plans according to manufacturer situations.

실시간 고장포용 생산시스템의 적정 성능 유지를 위한 최적 설계 기법에 관한 연구 (Determination of the profit-maximizing configuration for the modular cell manufacturing system using stochastic process)

  • 박승규
    • 제어로봇시스템학회논문지
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    • 제5권5호
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    • pp.614-621
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    • 1999
  • In this paper, the analytical appproaches are presented for jointly determining the profit-miximizing configuration of the fault-tolerance real time modular cell manufacturing system. The transient(time-dependent) analysis of Markovian models is firstly applied to modular cell manufacturing system from a performability viewpoint whose modeling advantage lies in its ability to express the performance that truly matters - the user's perception of it - as well as various performance measures compositely in the context of application. The modular cells are modeled with hybrid decomposition method and then availability measures such as instantaneous availability, interval availability, expected cumulative operational time are evaluated as special cases of performability. In addition to this evaluation, sensitivity analysis of the entire manufacturing system as well as each machining cell is performed, from which the time of a major repair policy and the optimal configuration among the alternative configurations of the system can be determined. Secondly, the recovery policies from the machine failures by computing the minimal number of redundant machines and also from the task failures by computing the minimum number of tasks equipped with detection schemes of task failure and reworked upon failure detection, to meet the timing requirements are optimized. Some numerical examples are presented to demonstrate the effectiveness of the work.

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자동차 폐차잔재(ASR)의 시멘트제조 열원활용공정의 최적화 (Optimization of Cement Manufacturing Process for Heat Source Application of Automobile Shredder Residue)

  • 오세천;권우택;김수룡
    • 신재생에너지
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    • 제4권2호
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    • pp.81-86
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    • 2008
  • Rotary kiln in cement work has been evaluated for a wide variety of organic wastes such as wood, used tyres, plastic wastes and automobile shredder residue (ASR). However the presence of chlorine hampers the use of ASR as fuel in rotary kiln. Therefore, the behavior characteristics of chlorine components in rotary kiln should be considered to develop an effective method for ASR treatment to recovery energy resources. The aim of this paper is to present the chlorine control system applied to a cement manufacturing process for ASR use as an alternative fuel. In this work, the simulation of bypass unit and cyclones for chlorine control in rotary kiln has been studied and compared with the operation results of field test.

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Fabricating a Ceramic-Pressed-to-Metal Restoration with Computer-Aided Design, Computer-Aided Manufacturing and Selective Laser Sintering: A Case Report

  • Lee, Ju-Hyoung;Kim, Hyung Gyun
    • Journal of Korean Dental Science
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    • 제8권1호
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    • pp.41-47
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    • 2015
  • Even though a conventional metal ceramic restoration is widely in use, its laboratory procedure is still technique-sensitive, complex, and time-consuming. A ceramic-pressed-to-metal restoration (PTM) can be a reliable alternative. However, simplified laboratory procedure for a PTM is still necessary. The article is to propose a technique that reduces time and effort to fabricate a PTM with the aid of computer-aided design, computer-aided manufacturing and selective laser sintering technologies.

Adaptive Scheduling in Flexible Manufacturing Systems

  • 박상찬;Narayan Raman;Michael J. Shaw
    • 한국경영과학회지
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    • 제13권1호
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    • pp.57-57
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    • 1988
  • This paper develops an adaptive scheduling policy for flexible manufacturing systems. The inductive learning methodology used for constructing this state-dependent scheduling policy provides and understanding of the relative importance of the various system parameters in determining the appropriate scheduling rule. Experimental studies indicated the superiority of the suggested approach over the alternative approach involving the repeated application of a single scheduling rule for randomly generated test problems as well as a real system, and under both stationary and nonstationary conditions. In particular, its relative performance improves further when there are frequent disruptions, and when disruptions are caused by the introduction of tiiight due date jobs, one of the most common surces of disruptions in most manufacturing systems.

Integrating Machine Reliability and Preventive Maintenance Planning in Manufacturing Cell Design

  • Das, Kanchan;Lashkari, R.S.;Sengupta, S.
    • Industrial Engineering and Management Systems
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    • 제7권2호
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    • pp.113-125
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    • 2008
  • This paper presents a model for designing cellular manufacturing systems (CMS) by integrating system cost, machine reliability, and preventive maintenance (PM) planning. In a CMS, a part is processed using alternative process routes, each consisting of a sequence of visits to machines. Thus, a level of 'system reliability' is associated with the machines along the process route assigned to a part type. Assuming machine reliabilities to follow the Weibull distribution, the model assigns the machines to cells, and selects, for each part type, a process route which maximizes the overall system reliability and minimizes the total costs of manufacturing operations, machine underutilization, and inter-cell material handling. The model also incorporates a reliability based PM plan and an algorithm to implement the plan. The algorithm determines effective PM intervals for the CMS machines based on a group maintenance policy and thus minimizes the maintenance costs subject to acceptable machine reliability thresholds. The model is a large mixed integer linear program, and is solved using LINGO. The results point out that integrating PM in the CMS design improves the overall system reliability markedly, and reduces the total costs significantly.

휴대폰 렌즈모듈 조립라인 설계안 결정을 위한 경제성 분석 및 AHP응용 (Economic Assessment and Application of AHP for Determining the Design of Assembly Line for the Lens Module of Mobile Phone)

  • 문덕희;이근현;송준엽
    • 한국생산제조학회지
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    • 제20권4호
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    • pp.509-515
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    • 2011
  • When a manufacturing system is designed, various kinds of evaluation methods are used for selecting the best alternative. Net present value, inner rate of return and payback period are popular quantitative measures for the economic assessment, but other qualitative measures should be considered for evaluation. The analytic hierarchy process(AHP) has been used as the popular method for the multi criteria decision making problem that considers both quantitative and qualitative criteria. This paper explains the process of economic assessment, and how to use the AHP for evaluating the designs of the assembly lines for lens module installed in mobile phone.

인터넷을 이용한 공작기계 원격 고장 진단 시스템 구축에 관한 연구

  • 강대천;강무진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.868-871
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    • 1995
  • In order to remain competitive, a manufacturing company needs to maintain the optimal condition of its manufacturing system. Machine tools as an important element of a manufacturing system comprises complex mechanical as well as electronic components. Therefore, diagnosing the troubles of machine tools is a tricky process which requires a lot of experience and knowledge. Since providing machine tool users with necessary services at the right time is very difficult and expensive, a remote diagnosis system is to be regarded as a good alternative,with which users can diagnose and fix the machine troubles. This paper presents a framework for a remote machine tool diagnosis system using the world wide web technology and backward reasoning expert system.

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FMS Designer 의 지능화에 관한 연구 (A Study on Intelligent FMS Designer)

  • 황종현;정무영
    • 산업공학
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    • 제5권2호
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    • pp.53-74
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    • 1992
  • In order to design an FMS(Flexible Manufacturing System), an effective design tool is necessary for selecting and anlayzing the complex interacting factors of a manufacturing system. Considering most of the previous researches have been focused on evaluating the designed FMS, development of an integrated FMS designing system is needed for performing the design task such as machine selection and layout determination as well as the evaluation task of the designed FMS. In this paper, we developed a prototype of such a system called the intelligent FMS designer based on the techniques of Expert System and Simulation. By using this designing system, possible design alternatives can be analyzed and appropriate manufacturing capacity can be estimated at the designing stage. Various operating characteristics of the designed FMS can be also predicted before it is implemented. Eventually a suitable design alternative can be provided with cost details within relatively short time period. To demonstrate the performance and effectiveness of the designer, a simple example is tested. The results show a great potential for automating design processes of an FMS.

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