• Title/Summary/Keyword: Alternative aggregate

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Physical Properties of Shale Aggregate and Characteristics of Concrete in Replacement Ratio in Daegu-Kyeongbuk Region (대경권 셰일 골재의 물성 평가 및 치환율 변화에 따른 콘크리트의 특성)

  • Lee, Seung-Han;Jung, Yong-Wook;Yeo, In-Dong;Choi, Jong-Oh;Bae, Su-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.11
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    • pp.5551-5557
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    • 2012
  • Sedimentary rocks dug up in construction fields are mostly stockpiled for landfill disposal, leading to an increase in construction costs and construction inefficiency. After screening, some of the sandstone can be used as aggregate; however, most of the shale ends up as industrial waste in practice. In this study, to stabilize the demand and develop resources for alternative aggregates of concrete, the potential use of shale, which is widely distributed in the Daegu-Kyeongbuk region, as a concrete aggregate was evaluated. Red and black shale exported from a Daegu excavation site was selected for use in the experiments and evaluated by comparing with hornfels, which is widely used as a coarse aggregate and is a type of andesite and metamorphosed sedimentary rock. The physical properties of the aggregate were evaluated in accordance with the test methods of KS F 2527 "crushed concrete aggregate," and the compressive strength against the shale aggregate replacement ratio was measured. The compressive strength of the concrete after 28 days was 30.8 MPa when the black shale replaced 100% of the aggregate in the concrete and 31.1 MPa when the red shale replaced 100% of the aggregate in the concrete. Compared with the compressive strength of 37.5 MPa for concrete prepared by using plain aggregate, using shale as a substitute for the aggregate produced an average compressive strength that was 82% of normal concrete.

A Fundamental Study on the Characteristics of Concrete with the Substitution Ratio of the Rapidly Cooled Steel Slag (급냉제강슬래그의 대체율에 따른 콘크리트의 특성에 관한 기초적 연구)

  • Kim, Nam-Wook;Bae, Ju-Seong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.13 no.1 s.53
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    • pp.78-87
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    • 2009
  • When the steel slag is utilized to the concrete as the alternative fine aggregate, its use is limited as the concrete aggregate because of expansibility caused by much quantity of free CaO. So, this study is intended to examine the characteristics of the concrete which uses the rapidly cooled steel slag whose content of free CaO is sharply reduced by rapidly cooling the steel slag as the fine aggregate. Accordingly, by comparing and considering the results of the concrete slump loss test with the different substitution ratio and fine aggregate ratio of rapidly cooled steel slag, hydration by XRD and SEM analysis, compressive test by age, a length variation test and rapid chloride ion penetration test, the rapidly cooled steel slag's proper substitution ratio and the fine aggregate ratio was derived.

A Study on the Potential of CO2 Emissions Reduction Recycled Aggregate according to Transportation Plan of Waste Concrete - Focused on Daegu City and Kyungpook Area - (폐콘크리트의 수송계획에 따른 순환골재의 CO2 배출량 저감 가능성에 관한 연구 - 대구·경북지역을 중심으로 -)

  • Kim, Tae Hyun;Cha, Gi Wook;Hong, Won Hwa
    • KIEAE Journal
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    • v.14 no.1
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    • pp.131-138
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    • 2014
  • The recent interests in securing alternative resource have increased due to environmental issues and exhaustion of natural resources. The government notices production of recycled aggregate using waste concrete as the substitute of the natural aggregate. However, It's important to reduce environmental burden being inevitably made in the process producing recycled aggregate. In this study, the scenarios of transportation distance were set in the transportation phase of production of recycled aggregate. In addition, The possibility of emissions and reduction of carbon dioxide were studied depending on the scenarios. For this study, data about a amount of waste concrete, transportation distance, kind of vehicle, the number of required vehicle, fuel efficiency of vehicle and etc were gathered from 15 companies of intermediate treatment and 60 constructions sites located in Daegu city and Kyungpook area. Based on those data, fuel consumptions and $CO_2$ emissions according to the transportation scheme of waste concrete were calculated. As a result of the study, the emission of carbon dioxide was possible to be reduced by 27.8~75.4% depending on the scenarios of transportation distance.

The Evaluation of Structural Behavior of Hollowed PPC Girder Using Lightweight Aggregate Concrete (경량골재 콘크리트를 활용한 중공 PPC 거더의 구조거동 평가)

  • Lho, Byeong Cheol;Lee, Kyung Su;Kim, Ik Sang;Cha, Kwang Il
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.5
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    • pp.75-81
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    • 2011
  • Recently prestressed concrete bridges are generally used instead of reinforced concrete. PSC is more durable than RC because it can reduce crack problems, reinforcement corrosion, leakage and carbonation etc. And also PSC is more effective because there is no crack in tension area, and the entire concrete section is considered in section analysis. And it can reduce section size because vertical component by prestressing force can reduce the shear force. However, using high strength concrete can increase the self weight of bridge because of it's higher density. So the hollowed PPC girder with light weight aggregate can be a alternative. In this study the hollowed PPC girder with light weight aggregate is designed and the performance of hollowed PPC girder is evaluated by experimental tests as well as numerical analysis. As a result, The hollowed PPC girder of light aggregate behaved fully elastically under service load of 110kN, and the plastic behavior was showed after elastic behavior through experimental test, and it can be also estimated by numerical analysis.

Mechanical Properties of Recycled Coarse Aggregate concrete using Two-Stage Mixing Approach (TSMA 방법을 이용한 순환 굵은골재 콘크리트의 기계적 성능)

  • Kwon, Seung Jun;Lim, Hee Seob;Lee, Han Seung;Lim, Myung Kwan
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.4
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    • pp.60-67
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    • 2018
  • As the lack of specific aggregation intensifies, the development of alternative resources is urgent. Construction waste is increasing every year, but recycled aggregate is used as a low value added material. Various studies are currently underway at the national level. In this paper, the mechanical performance of the concrete according to the concrete mixing method and the replacement amount of the circulating coarse aggregate was compared and evaluated. Concrete mixing method was normal mixing approach(NMA) method, two-stage mixing approach1 (TSMA1) method, two-stage mixing approach2 (TSMA2) method. Fresh concrete was tested for air content, slump test, and unit volume weight. Compressive strength and flexural strength were tested in hardened concrete. According to the TSMA method, the mechanical performance difference of concrete is shown, and the strength is decreased according to the circulating coarse aggregate replacement amount.

A Study on the Chloride Diffusivity of Recycled Aggregate Concrete (순환골재 콘크리트의 염화물 확산성에 관한 연구)

  • Bae, Jong-Min;Kim, Young-Su
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.1
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    • pp.147-153
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    • 2010
  • The recycling of demolished concrete as an alternative source of coarse aggregates for the production of new concrete can help to solve the growing waste disposal crisis and the problem of the depletion of natural aggregates. The purpose of this study is to investigate the chloride migration of recycled aggregate concrete containing pozzolanic materials by the chloride migration coefficient. The specimens were made with recycled coarse aggregate at various replacement ratios (10, 30, 50%) and metakaolin, blast furnace slag, and fly ash is replaced for recycled concrete with a mixing ratio of 20%. The major results are as follows. 1) The compressive strength of recycled aggregate concrete containing pozzolanic materials increases as the curing age and chloride diffusivity decreases. 2) When the replacement ratio of recycled coarse aggregate is 30%, the chloride migration coefficient of recycled concrete containing blast furnace slag or metakaolin that shows a value similar to or lower than that of plain concrete at all ages.

Material Properties of Fast hardening Polymer Mortar by Fine Aggregate Types and Replacement Ratio (잔골재 종류 및 치환율에 의한 속경성 폴리머 모르타르의 재료 특성)

  • Shin, Seung-Bong;Kim, Gyu-Yong;Nam, Jeong-Soo;Shin, Kyoung-Su;Lee, Bo-Kyeong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.4
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    • pp.145-151
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    • 2019
  • The Physical performance of use materials was evaluated to improve durability of fast-paced repair mortar used at rapid construction sites. The fastening performance and basic performance were evaluated by substituting ferronickel grinding slag residues, rapid settlement, and EVA-based polymer for mortar. As a result, the compressive strength, flexural strength and adhesion strength were increased due to the use of FS Fine Aggregate and RS Fine Aggregate. The chloride ion promotion test of fast-polymer mortar kept the chloride inhibitory performance from 7 days to 28 days when fNS was used less than 50%. Durability degradation due to the use of FS Fine Aggregate and RS Fine Aggregate has not been found, and it is believed that further consideration of economic and long-term durability will be required for use as alternative Aggregate for construction and civil engineering.

Aggregate Utilization Estimation of River Sand according to Typical Location of Main Stream of Nakdong-River (낙동강 본류의 대표위치별 하천모래의 골재 활용성 평가)

  • Park, Jae-Im;Bae, Su-Ho;Kwon, Soon-Oh;Kim, Chang-Duk;Lee, Seung-Han
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.8
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    • pp.3719-3725
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    • 2012
  • Due to the recent shortage of well-graded river sand resulting from a rapid growth of concrete construction, sea sand, crushed sand, and etc. are increasingly used instead. It is, however, well noted that non-washed sea sand leads to corrosion of the reinforcing steel in concrete, and thus eventually results in damage to concrete. Also, the crushed sand is not being widely used, since it is difficult to maintain the allowable amount of passing 0.08mm sieve and to adjust grading. On the other hand, because the fine sand of Nakdong-River has a poor grading but good quality as a fine aggregate for concrete, it is strongly needed to investigate the fine sand as an alternative fine aggregate. Thus, the purpose of this research is to evaluate the physical properties of the fine sand of Nakdong-River to utilize it actively as a fine aggregate. For this purpose, after the sand samples were collected according to typical location of main stream of Nakdong-River, the physical properties such as density in oven-dry condition, grading, unit volume mass, and etc. of them were estimated. It was observed from the test results that physical properties of the fine sand of Nakdong-River except grading were found to be excellent.

A new formulation for strength characteristics of steel slag aggregate concrete using an artificial intelligence-based approach

  • Awoyera, Paul O.;Mansouri, Iman;Abraham, Ajith;Viloria, Amelec
    • Computers and Concrete
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    • v.27 no.4
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    • pp.333-341
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    • 2021
  • Steel slag, an industrial reject from the steel rolling process, has been identified as one of the suitable, environmentally friendly materials for concrete production. Given that the coarse aggregate portion represents about 70% of concrete constituents, other economic approaches have been found in the use of alternative materials such as steel slag in concrete. Unfortunately, a standard framework for its application is still lacking. Therefore, this study proposed functional model equations for the determination of strength properties (compression and splitting tensile) of steel slag aggregate concrete (SSAC), using gene expression programming (GEP). The study, in the experimental phase, utilized steel slag as a partial replacement of crushed rock, in steps 20%, 40%, 60%, 80%, and 100%, respectively. The predictor variables included in the analysis were cement, sand, granite, steel slag, water/cement ratio, and curing regime (age). For the model development, 60-75% of the dataset was used as the training set, while the remaining data was used for testing the model. Empirical results illustrate that steel aggregate could be used up to 100% replacement of conventional aggregate, while also yielding comparable results as the latter. The GEP-based functional relations were tested statistically. The minimum absolute percentage error (MAPE), and root mean square error (RMSE) for compressive strength are 6.9 and 1.4, and 12.52 and 0.91 for the train and test datasets, respectively. With the consistency of both the training and testing datasets, the model has shown a strong capacity to predict the strength properties of SSAC. The results showed that the proposed model equations are reliably suitable for estimating SSAC strength properties. The GEP-based formula is relatively simple and useful for pre-design applications.

Potential use of local waste scoria as an aggregate and SWOT analysis for constructing structural lightweight concrete

  • Islam, A.B.M. Saiful;Walid, Walid;Al-Kutti, A.;Nasir, Muhammad;Kazmi, Zaheer Abbas;Sodangi, Mahmoud
    • Advances in materials Research
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    • v.11 no.2
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    • pp.147-164
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    • 2022
  • This study aims to investigate the influence of scoria aggregate (SA) and silica fume (SF) as a replacement of conventional aggregate and ordinary Portland cement (OPC), respectively. Three types of concrete were prepared namely normal weight concrete (NWC) using limestone aggregate (LSA) and OPC (control specimen), lightweight concrete (LWC) using SA and OPC, and LWC using SA and partial SF (SLWC). The representative workability and compressive strength properties of the developed concrete were evaluated, and the results were correlated with non-destructive ultrasonic pulse velocity and Schmidt hammer tests. The LWC and SLWC yielded compressive strength of around 30 MPa and 33 MPa (i.e., 78-86% of control specimens), respectively. The findings indicate that scoria can be beneficially utilized in the development of structural lightweight concrete. Present renewable sources of aggregate will preserve the natural resources for next generation. The newly produced eco-friendly construction material is intended to break price barriers in all markets and draw attraction of incorporating scoria based light weight construction in Saudi Arabia and GCC countries. Findings of the SWOT analysis indicate that high logistics costs for distributing the aggregates across different regions in Saudi Arabia and clients' resistant to change are among the major obstacles to the commercialized production and utilization of lightweight concrete as green construction material. The findings further revealed that huge scoria deposits in Saudi Arabia, and the potential decrease in density self-weight of structural elements are the major drivers and enablers for promoting the adoption of lightweight concrete as alternative green construction material in the construction sector.