• Title/Summary/Keyword: Allowable deformation

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A study on the welding conditions that affect thermal deformation and mechanical property of Al 5083 non-ferrous alloy for eco-environmental leisure ships

  • Moon, Byung Young;Kim, Kyu Sun;Lee, Ki Yeol
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.10
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    • pp.1190-1199
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    • 2014
  • As a considerable, experimental approach, an autocarriage type of $CO_2$ welding machine and a MIG(metal inert gas) welding robot in the inert gas atmosphere were utilized in order to realize Al 5083 welding to hull and relevant components of green leisure ships. This study aims at investigating the effect of welding conditions(current, voltage, welding speed, etc.) on thermal deformation that occurs as welding operation and tensile characteristics after welding, by using Al 5083, nonferrous material, applied to manufacturing of eco-environmental leisure ships. With respect to welding condition to minimize the thermal deformation, 150 A and 16 V at the wire-feed rate of 6 mm/sec were acquired in the process of welding Al 5083 through an auto carriage type of $CO_2$ welding feeder. As to tensile characteristics of Al 5083 welding through a MIG welding robot, most of tensile specimens showed the fracture behavior on HAZ(heat affected zone) located at the area joined with weld metal, except for some cases. Especially, for the case of the Al specimen with 5 mm thickness, 284.62 MPa of tensile strength and 11.41 % of elongation were obtained as an actual allowable tensile stress-strain value. Mostly, after acquiring the optimum welding condition, the relevant welding data and technical requirements might be provided for actual welding operation site and welding procedure specification (WPS).

Estimation for Dynamic Deformation of the Cushioning Materials of Packaging for the Pears by Shock and Vibration During Transportation (유통 중 진동충격에 의한 배 포장 완충재의 동적 변위 추정)

  • Jung, Hyun-Mo;Park, In-Sig;Kim, Man-Soo
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.11 no.1
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    • pp.17-24
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    • 2005
  • During handling unitized products, they are subjected to a variety environmental hazards. Shock and vibration hazards are generally considered the most damaging of the environmental hazards on a product, and it may encounter while passing through the distribution environment. A major cause of shock damage to products is drops during manual handling. The increasing use of unitization on pallets has been resulted in a reduction in the manual handling of products and with it a reduction in the shock hazards. This has caused and increasing interest in research focused on vibration caused damage. the use of pallets as a base for unitizing loads, aids in the mechanical handling, transportation and storage of products. Besides aiding in the handling, transportation and storage of products, a pallet also acts on and interface between the packaged goods and the distribution environment. The determination of the impact deformation of the cushioning materials such as tray cup (polymeric foam) and corrugated fiberboard pad must be carried out to design the proper packaging system providing adequate protection for the fruit, and to understand the complex interaction between the components of fruit when they relate to expected transportation vibration inputs. In this study, the theoretical analysis of impact deformation for cushioning materials by dynamic vibration. The impact deformations of SW and DW corrugated fiberboard pad in acceleration amplitudes of 0.25 G-rms and 0.5 G-rms that were usually generated in transport vehicles during distribution environments were very small compare with the thickness of corrugated fiberboard pad. The maximum of vibration acceleration level of tray cup by vibration impact was about 3.2 G-rms. The theoretical allowable acceleration (G-factor) of the pear was 0.7102 G-rms, and the maximum dynamic deformation estimated within G-factor was about 1 mm.

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Optimization of Thermal Deformation in Probe Card (프로브 카드의 열변형 최적화)

  • Chang, Yong-Hoon;Yin, Jeong-Je;Suh, Yong-S.
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.11
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    • pp.4121-4128
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    • 2010
  • A probe card is used in testing semiconductor wafers. It must maintain a precise location tolerance for a fine pitch due to highly densified chips. However, high heat transferred from its lower chuck causes thermal deformations of the probe card. Vertical deformation due to the heat will bring contact problems to the pins in the probe card, while horizontal deformation will cause positional inaccuracies. Therefore, probe cards must be designed with proper materials and structures so that the thermal deformations are within allowable tolerances. In this paper, heat transfer analyses under realistic loading conditions are simulated using ANSYS$^{TM}$ finite element analysis program. Thermal deformations are calculated based on steady-state temperature gradients, and an optimal structure of the probe card is proposed by adjusting a set of relevant design parameters so that the deformations are minimized.

Stress-strain Behavior of Hardened Barrier on Soft Soil (연약지반 위에 포설된 고화차수재의 응력-변형 특성)

  • 장연수;이종호;임학수
    • Proceedings of the Korean Geotechical Society Conference
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    • 2000.03b
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    • pp.607-614
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    • 2000
  • Settlement with crack on the hardened liners may occur in the weak clay due to waste load since the stiffness of the hardened liner is greater than that of the clay layers. Way of reducing deformation crack in the hardened liner is investigated using two computer programs, CONSOL and FLAC. The computer program CONSOL estimates the magnitude of settlement with time in clay layers and FLAC analyses the stress and deformation relationship between the foundation of landfill and waste load. The results show that a representative block of the analyzed area reaches the consolidation settlement of 1.32m, 8.8 years after the disposal of waste started with the degree of consolidation U=90%. The stress within the hardened liner exceeds the allowable vertical stress of 5kg/$\textrm{cm}^2$ and horizontal stress of 1.67kg/$\textrm{cm}^2$ at the concave part of the liner where the main and branch drainage pipes of leachate are located. It was recognized that the thickness of the interested area should be enlarged or the strength of the same area should be improved to tolerate the planned waste load.

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A Study on the Estimation of the Coefficient of Horizontal Subgrade Reaction for Sandy Soil by Field Tests (현장시험에 의한 사질지반의 수평방향 지반반력계수 추정에 관한 연구)

  • Cheon, Byeong-Sik;Seo, Deok-Dong;Jang, Young-Sang;An, Ik-Kyun;Lee, Jin-Goo
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.641-652
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    • 2005
  • In this paper, the Coefficient of Subgrade Reaction was analyzed from the data which were the results of lateral pile loading tests and pressuremeter tests on construction sites. The prediction method with N-value was compared with lateral pile loading tests and the results of lateral pile loading tests were compared with the prediction method considering diameter of a pile. Also, the results of lateral pressuremeter tests were compared with those of lateral pile loading tests. As a result, consideration for a diameter and lateral deformation of a pile was needed when the coefficient of horizontal subgrade reaction is presumed. Therefore, a formula which is taking into account the allowable deformation of a pile was suggested from lateral pressuremeter tests in this study.

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Analysis of Welding Distortion during the Production of Fuel Tanks for Excavators (연료탱크 제작시 시뮬레이션을 통한 용접변형 해석)

  • Yang, Young-Soo;Kim, Duck-Youn;Bae, Kang-Yul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.6
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    • pp.24-34
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    • 2016
  • To attach a fuel tank to an excavator, two sets of mounting plates on which three bosses are attached are welded onto the tank. In this study, the welding process of a fuel tank for an excavator was modeled using a finite element numerical method. The tank was modeled as a simple plate to which the mounting plate or bosses were attached by fillet welding. Thermal and thermo-elasto-plastic analyses of the welding process were carried out to predict the temperature distribution and material distortion during welding, respectively. Three different welding sequences for the tank were also modelled to compare the deformation that occurred due to each welding sequence. The results of the analysis predicted that changing the welding sequence around the mounting plate could not position the boss within the allowable dimensional range. The results also revealed the sequence in which the maximum distortion of the bosses welded onto the tank was 30% less than the maximum distortion due to the other sequences.

Optimization of hydraulic section of irrigation canals in cold regions based on a practical model for frost heave

  • Wang, Songhe;Wang, Qinze;An, Peng;Yang, Yugui;Qi, Jilin;Liu, Fengyin
    • Geomechanics and Engineering
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    • v.17 no.2
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    • pp.133-143
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    • 2019
  • An optimal hydraulic section is critical for irrigated water conservancy in seasonal frozen ground due to a large proportion of water leakage, as investigated by in-situ surveys. This is highly correlated with the frost heave of underlain soils in cold season. This paper firstly derived a practical model for frost heave of clayey soils, with temperature dependent thermal indexes incorporating phase change effect. A model test carried out on clay was used to verify the rationality of the model. A novel approach for optimizing the cross-section of irrigation canals in cold regions was suggested with live updated geometry characterized by three unique geometric constraints including slope of canal, ratio of practical flow section to the optimal and lining thickness. Allowable frost heave deformation and tensile stress in canal lining are utilized as standard in computation iterating with geometry updating while the construction cost per unit length is regarded as the eventual target in optimization. A typical section along the Jinghui irrigation canal was selected to be optimized with the above requirements satisfied. Results prove that the optimized hydraulic section exhibits smaller frost heave deformation, lower tensile stress and lower construction cost.

A Preliminary Design Procedure for Seismic Retrofit Using Hysteretic Dampers (이력형 감쇠장치를 이용한 내진보강 예비설계절차)

  • Jeong, Gook-ki;Yu, Eunjong
    • Journal of the Earthquake Engineering Society of Korea
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    • v.26 no.2
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    • pp.59-69
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    • 2022
  • The use of dampers is being considered a means to improve the seismic performance of buildings. It may take considerable time and effort to find an optimal design solution since repeated three-dimensional nonlinear time history analyses are required. Therefore, a preliminary design procedure for seismic retrofit using hysteretic dampers was proposed in this study. In the proposed procedure, the amount of retrofit (required number of dampers) is estimated from the capacity curve of the building before retrofit and allowable story drift of the building. In combining the capacity curves of the building and the dampers, the deformation demand for the dampers can be easily checked against their deformation capacity. The equations to transform the device displacement to roof displacement for the combination of capacity curves are developed. The proposed procedure was applied to the seismic retrofit design of sample buildings. The study found that the estimated capacity curve was very close to the actual capacity curve obtained from the pushover analysis, which can determine an appropriate configuration to meet the required seismic performance.

A Study on Characteristics of Hybrid Damping Device Combining Rubber Core Pad and Hysteretic Steel Slit (고무코어패드와 강재이력감쇠장치를 결합한 복합감쇠장치의 이력특성에 관한 연구)

  • Park, Byung-Tae;Lee, Joon-Ho
    • Journal of Korean Association for Spatial Structures
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    • v.23 no.1
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    • pp.45-52
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    • 2023
  • This study proposes an RCS composite damping device that can achieve seismic reinforcement of existing buildings by dissipating energy by inelastic deformation. A series of experiments assessing the performances of the rubber core pad, hysteretic steel slit damping device, and hybrid RCS damping device were conducted. The results showed that the ratios of the deviations to the mean values satisfied the domestic damping-device conformity condition for the load at maximum device displacement in each direction, at the maximum force and minimum force at zero displacement, as well as the hysteresis curve area. In addition, three analysis models based on load-displacement characteristics were proposed for application to seismic reinforcement design. In addition, the validity of the three proposed models was confirmed, as they simulated the experimental results well. Meanwhile, as the shear deformation of the rubber-core pad increased, the hysteretic behavior of super-elasticity greatly increased the horizontal force of the damping device. Therefore, limiting the allowable displacement during design is deemed to be necessary.

Optimum Design of a Helicopter Tailrotor Driveshaft Using Flexible Matrix Composite (유연복합재를 이용한 헬리콥터 꼬리날개 구동축의 최적 설계)

  • Shin, Eung-Soo;Hong, Eul-Pyo;Lee, Kee-Nyeong;Kim, Ock-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.12
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    • pp.1914-1922
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    • 2004
  • This paper provides a comprehensive study of optimum design of a helicopter tailrotor driveshaft made of the flexible matrix composites (FMCs). Since the driveshaft transmits power while subjected to large bending deformation due to aerodynamic loadings, the FMCs can be ideal for enhancing the drivetrain performance by absorbing the lateral deformation without shaft segmentation. However, the increased lateral flexibility and high internal damping of the FMCs may induce whirling instability at supercritical operating conditions. Thus, the purpose of optimization in this paper is to find a set of tailored FMC parameters that compromise between the lateral flexibility and the whirling stability while satisfying several criteria such as torsional buckling safety and the maximum shaft temperature at steadystate conditions. At first, the drivetrain was modeled based on the finite element method and the classical laminate theory with complex modulus approach. Then, an objective function was defined as a combination of an allowable bending deformation and external damping and a genetic algorithm was applied to search for an optimum set with respect to ply angles and stack sequences. Results show that an optimum laminate consists of two groups of layers: (i) one has ply angles well below 45$^{\circ}$ and the other far above 45$^{\circ}$ and (ii) the number of layers with low ply angles is much bigger than that with high ply angles. It is also found that a thick FMC shaft is desirable for both lateral flexibility and whirling stability. The genetic algorithm was effective in converging to several local optimums, whose laminates exhibit similar patterns as mentioned above.