• Title/Summary/Keyword: Alkali-activated mortar

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Effect of Calcium Sulfate Dihydrate (Gypsum) on the Fundamental Properties of Slag-based Mortar (이수석고가 고로슬래그 미분말 베이스 무시멘트 모르타르의 기초물성에 미치는 영향)

  • Baek, Byung Hoon;Han, Cheon Goo
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.3
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    • pp.252-258
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    • 2014
  • With the vision of 'a low carbon green develop' various industrial by-products were used as replacement of cement, in order to reduce $CO_2$ emissions from the manufacturing process of cement. Blast furnace slag is one of the industrial by-products. Due to the similar chemical compositions to ordinary Portland cement, blast furnace slag have been widely used in concrete with minimum side effects. Hence, in recent years, alkali activated slag-based composites are extensively studied by many researchers. However, the alkali activator can cause a number of problems in practice. Therefore, in this study, an alternative way of activating the slag was investigated. To activate the slag without using an alkali activator, calcium sulfate dihydrate was chosen and mixed with natural recycled fine aggregate. Fundamental properties of the slag-based mortar were tested to evaluate the effect of calcium sulfate dihydrate.

Effect of alkaline activators on the fresh properties and strength of silico-manganese fume-slag activated mortar

  • Nasir, Muhammad;Johari, Megat Azmi Megat;Yusuf, Moruf Olalekan;Maslehuddin, Mohammed;Al-Harthi, Mamdouh A.
    • Advances in concrete construction
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    • v.10 no.5
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    • pp.403-416
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    • 2020
  • This study investigated the effect of alkaline activators - NaOHaq (NH) (NH: 0-16 M) and Na2SiO3aq (NS) (NS/NH: 0-3.5) in the synthesis of silico-manganese fume (SMF) and ground blast furnace slag (BFS) blended alkali-activated mortar (AASB). The use of individual activator was ineffective in producing AASB of sufficient fresh and hardened properties, compared to the synergy of both activators. This may be attributed to incomplete dissolution and condensation of oligomers required for gelation of the binder. An inverse relationship was noted among the fresh properties and the NH concentration or NS/NH ratio. This was influenced by the dissolution and condensation of silicate monomers under polymerization process. The maximum 28-day strength of ~45 MPa, setting time of 60 min and flow of 182 mm was obtained with the use of combined activators (10M-NH and NS/NH=2.5). The combined activators at NS/10M-NH=2.5 constituted SiO2/Na2O, H2O/Na2O and H2O/SiO2 molar ratio of 1.61, 17.33 and 10.77, respectively. This facilitated the formation of C-S-H, C/K-A-S-H and C-Mn-S-H in the framework together with an increase in the crystallinity due to more silicate re-organization within the aluminosilicate chain. On comparison of the high concentrated with mild alkali synthesized product, it revealed that the concentration of OH- and Si monomers together with alkali metals influenced the dissolution of precursors and embedment of the constituent elements in the polymeric matrix. These factors eventually contributed to the microstructural densification of the mortar prepared with NS/10M-NH=2.5 thereby enhancing the compressive strength.

Characterization of alkali activated geopolymer mortar doped with MWCNT

  • Khater, H.M.;Abd el Gawaad, H.A.
    • Advances in materials Research
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    • v.4 no.1
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    • pp.45-60
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    • 2015
  • This paper aimed to investigate the effect of MWCNTs on properties of slag Geopolymeric mortar. Geopolymeric matrices containing different MWCNTs concentrations (0.0, 0.1, 0.2, 0.3 and 0.4 % by weight of the used binder) were synthesized. The Geopolymer mortar composed of aluminosilicate slag to sand (1:2), while the alumino silicate source binder composed of 50% air cooled slag and 50%water cooled slag both passing a sieve of $90{\mu}m$, while the sand passing a sieve of 1 ml. The materials prepared at water/binder ratios in a range of 0.34-0.39% depending on the added MWCNT, whereas the Gelenium Ace-30 superplasticizer used in the ratio of 1.4-2.2% from the total dry weight for better dispersion of MWCNT under sonication for 15 min. Alkaline activation of the Geopolymer mortar was carried by using of 6% NaOH. Curing was performed under temperature of $40^{\circ}C$ and 100% R.H. Results showed that the addition of MWCNTs enhanced the resulting amorphous geopolymer structure with marked decrease in the drying shrinkage as well as water absorption specially when using 0.1% MWCNT, while further increase in MWCNTs results in agglomeration in MWCNT within the matrix and so hinder the propagation of Geopolymerization reaction and negatively affect the formed geopolymer structure.

Properties of Alkali Activated MSWI (Municipal Solid Waste Incinerator) Ash Mortar (알칼리 활성화된 도시 폐기물 소각재 모르타르의 특성)

  • Jo Byung Wan;Koo Ja Kap;Park Seung Kook;Ko Hee Cheol
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.773-776
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    • 2005
  • MSWI ash is the residue from waste combustion processes at temperature between $850^{\circ}C\;and\;1000^{\circ}C$. And the main components of MSWI ash are $SiO_2,\;CaO\;and\;Al_2O_3$. The aim of this study is to find a way to useful application of MSWI ash(after treatment) as a structural material and to investigates the hydraulic activity, compressive strength development, composition variation of such chemicallyi-activated MSWI ashes concrete. And it was found that early cement hydration, followed by the breakdown and dissolving of the MSWI-ashes, enhanced the formation of calcium silicate hydrates(C-S-H), The XRD and SEM-EDS results indicate that, both the hydration degree and strength development are closely connected with a curing condition and a chemically-activator. Compressive strengths with values in the 40.5MFa were obtained after curing the activated MSWI ashes with NaOH+water glass at $90^{\circ}C$.

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Effect of activator types on cement mortar with polymeric aluminum chloride waste residue

  • Ping Xu;Yuhao Cui;Dong Han;Minxia Zhang;Yahong Ding
    • Advances in concrete construction
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    • v.15 no.3
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    • pp.149-159
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    • 2023
  • Water glass (WG) and sodium sulfate (SS) were used to prepare polymeric aluminum chloride residue cement mortar (PACRM) by single and compound blending with polymeric aluminum chloride waste residue, respectively. The structural strength and textural characteristics examinations showed that PACRM consistency increased by incorporating WG, but decreased by incorporating SS. When WG and SS were compounded, the mortar consistency initially rose before falling. The compressive strength of PACRM increased and then decreased as WG was increased. The mechanical properties of PACRM were better enhanced by SS than WG, showing no strength deterioration. The main reason for the improved mechanical properties of polymeric aluminum chloride waste residue in the presence of activators is the increased precipitation of reactive substances, such as C-S-H gels, calcium silica, and Ca(OH)2. The density of the specimens with PACRM and the degree of aggregation of hydration products were significantly enhanced by generating more hydration products in the mortar. Further, the cracks and pores were significantly reduced, and the matrix structure was continuous and dense at 5% SS doping and 3% compound doping.

Strength Development and Hardening Mechanism of Alkali Activated Fly Ash Mortar (알카리 활성화에 의한 플라이애쉬 모르타르의 강도 발현 및 경화 메커니즘)

  • Jo, Byung-Wan;Park, Min-Seok;Park, Seung-Kook
    • Journal of the Korea Concrete Institute
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    • v.18 no.4 s.94
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    • pp.449-458
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    • 2006
  • The discharge of fly ash that is produced by coal-fired electric power plants is rapidly increasing in Korea. The utilization of fly ash in the raw materials would contribute to the elimination of an environmental problem and to the development of new high-performance materials. So it is needed to study the binder obtained by chemically activation of pozzolanic materials by means of a substitute for the cement. Fly ash consists of a glass phase. As it is produced from high temperature, it is a chemically stable material. Fly ash mostly consists of $SiO_2\;and\;Al_2O_3$, and it assumes the form of an oxide in the inside of fly ash. Because this reaction has not broken out by itself, it is need to supply it with additional $OH^-$ through alkali activators. Alkali activators were used for supplying it with additional $OH^-$. This paper concentrated on the strength development according to the kind of chemical activators, the curing temperature, the heat curing time. Also, according to scanning electron microscopy and X-Ray diffraction, the main reaction product in the alkali activated fly ash mortar is Zeolite of $Na_6-(AlO_2)_6-(SiO_2)_{10}-12H_2O$ type.

Validation of Test Methods for Chloride Penetration Durability of Alkali Activated Slag (알칼리 활성 슬래그의 염해 내구성 평가 시험 방법 유효성)

  • Lim, Min-Hyuk;Lee, Do-Keun;Shin, Kyung-Joon;Song, Keum-Il;Song, Jin-Kyu
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.1
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    • pp.1-7
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    • 2019
  • Recently, studies on alkali activated slag(AAS) binders that do not use cement have been actively conducted. It is known that AAS concrete is highly resistant to chloride damage based on the test method used for ordinary concrete. However, it is fully not understood whether the test method used for concrete can be applied to AAS mixtures. Therefore, in this study, we verified the consistency of NT Build 492 and ASTM C 1202 test methods by applying various experimental variables. According to the experimental results, the two tests yielded opposite results. Therefore, the chloride durability of AAS mortar can be different depending on the evaluation method.

Effects of Calcium Aluminate Compounds on Hydration of BFS

  • Song, Hyeon-jin;Kang, Seung-Min;Jeon, Se-Hoon;Kim, Jung-Won;Song, Myong-Shin
    • Journal of the Korean Ceramic Society
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    • v.52 no.6
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    • pp.483-488
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    • 2015
  • Blast furnace slag(BFS) is well known for its hardening mechanism in ordinary Portland cement with alkali activation due to its latent hydraulic property. The possibility of using calcium compound as activator for BFS has been investigated in this study. The hydration properties of calcium compound activated BFS binders were explored using heat of hydration, powder X-ray diffraction and compressive strength testing. Heat of hydration results indicate that the hydration heat of BFS is lower than OPC paste by about 50%. And ettringite as hydration product was formed continuously as the calcium sulfate was decreased. The maximum compressive strength of hardened BFS mortar at 28 days is confirmed to be 83% as compared with hardened OPC mortar.

Analiysis of Micro-structure of Cementless Mortar Using Fly Ash and Blast Furnace Slag (플라이애시와 고로슬래그를 사용한 무시멘트 모르타르의 미세구조 분석)

  • Kang, Hyun-Jin;Ryu, Gum-Sung;Ko, Kyung-Taek;Kang, Su-Tae;Park, Jung-Jun;Lee, Seoung-Tae
    • Proceedings of the Korea Concrete Institute Conference
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    • 2010.05a
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    • pp.363-364
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    • 2010
  • Recently, various researchers have studied alkali-activated concrete that do cementless as the binder. This study analyzed the effect on cementless mortar by flay ash and blast furnace slag of blast slag as the binder with no use of cement, by observing compressive strength and micro-structure.

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Effects of NaOH and Na2SiO3·9H2O Addition on Strength Development of Class F Fly Ash-Mortar (F급 플라이 애쉬-모르타르의 강도발현에 대한 NaOH과 Na2SiO3·9H2O 첨가의 영향)

  • Park, Sang-Sook;Kang, Hwa-Young;Han, Sang-Ho;Kang, Hee-Bog
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.9 no.4
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    • pp.261-269
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    • 2005
  • The object of this research is to produce alkali activated fly ash-cement using low calcium fly ash as substitute for portland cement. The experimental program included activation of fly ash by a strong base(NaOH) at different concentration, temperature, and liquid-to-fly ash ratios. To achieve for higher compressive strength of the hardened product, sodium meta silicate is added to the alkaline solution. From the factors considered on strength development, the ratio of liquid/fly ash, the activator concentration and temperature always result to be significative factors. The optimization studied show that the alkaline solution concentration of $NaOH(210g)+Na_2SiO_3{\cdot}9H_2O(30g)+H_2O=1L$ at $50^{\circ}C$ produces the best alkali activation effect for the low calcium fly ash. SEM and XRD patterns showed that the components of alkali-activated fly ash consist mainly of mullite, quartz and amorphous aluminosilicate.