• Title/Summary/Keyword: Aligning Method

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The Development of Punch-Die Aligning Algorithm in Micro Punch System with using the Total Capacitance (총 정전용량을 이용한 마이크로펀치 시스템의 펀치-다이 얼라인먼트 조절 알고리즘 개발)

  • 최근형;김병희;김헌영;장인배
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.7
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    • pp.114-119
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    • 2003
  • The aligning between the punch and die governs no only the burr formation characteristics but also the life time of the punch and die in the sheet metal blanking process. There are many ways to adjust the two elements in the general punching systems but in the case of micro punch system, the punch size is reduced to a few tenth of micrometer range and the general aligning methods are almost impossible to apply. The image processing is the most widely used method in micro punch aligning, but in order to apply the method, it needs quite a large space for visionary system to approach the punch-die aligning zone. In this paper, the new punch-die aligning method with using the total capacitance between the punch and die hole is proposed. In this method, the tip surface of the punch tool locates at the same plane of the die surface and the capacitance variation between the two elements are measured. When the center of the two elements are coincided, the capacitance is minimized, but when the align is changed to any direction, the capacitance between the two elements increase. In order to verify the feasibility of this method, the aligning and punching tests was performed.

The development of punch-die aligning algorithm in micro punch system with using the total capacitance (총 정전용량을 이용한 마이크로 펀치 시스템의 펀치-다이 얼라인먼트 조절 알고리즘 개발)

  • 최근형;김병희;김헌영;장인배
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.1049-1052
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    • 2002
  • The aligning between the punch and die governs no only the burr formation characteristics but also the life time of the punch and die in the sheet metal blanking process. There are many ways to adjust the two elements in the general punching systems but in the case of micro punch system, the punch size is reduced to a few tenth of micrometer range and the general aligning methods are almost impossible to apply. The image processing is the most widely used method in micro punch aligning, but in order to apply the method, it needs quite a large space for visionary system to approach the punch-die aligning zone. In this paper, the new punch-die aligning method with using the total capacitance between the punch and die hole is proposed. In this method, the tip surface of the punch tool locates at the same plane of the die surface and the capacitance variation between the two elements are measured. When the center of the two elements are coincided, the capacitance is minimized, but when the align Is changed to any direction, the capacitance between the two elements increase. In order to verify the feasibility of this method, the aligning and punching tests was performed.

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Aligning Method using Concentric $Moir\'{e}$ in Nanoimprint Lithography (나노 임프린트 리소그라피에서 동심원 모아레를 이용한 정렬방법)

  • Kim, Gee-Hong;Lee, Jae-Jong;Choi, Kee-Bong;Park, Soo-Yeon;Cho, Hyun-Taek;Lee, Jong-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.11 s.188
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    • pp.34-41
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    • 2006
  • Nanoimprint lithography is an emerging technology which has an ability to make patterns under 100nm width. Recently many researches have been focused to develop multilayer patterning function in nanoimprint lithography and aligning method is attracting attention as a key technology. $Moir\'{e}$ has been used widely to measure dislocation or deformation of objects and considered one of the best solutions to detect aligning error in nanoimprint lithography. Concentric circular patterns are used to generate a $moir\'{e}$ fringe in this paper and aligning offset and direction are extracted from it. Especially this paper shows the difference of fringe equation of $moir\'{e}$ which can be obtained in nanoimprint process atmosphere from normal one.

A Study for the Prediction of a Tire Cornering Characteristics using a Finite Element Method (유한요소법을 이용한 타이어 코너링특성 예측에 관한 연구)

  • 김항우;조규종
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.1
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    • pp.151-162
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    • 1998
  • During a straight driving and cornering maneuver by a vehicle various forces and moments are exerted on the tire's footprint. A cornering properties, handling and stability performances of vehicle can be predicted by these forces and moments values. Therefore, on this study, a lateral force and a aligning torque are predicted by these forces and moments values. Therefore, on this study, a lateral force and a aligning torque are predicted using a finite element method. Contact area of the tire between bead and wheel are fixed to simplify of a finite element model. Lateral force is exerted on the rigid surface as a real load with Coulum friction after inflate and load vertically. Then, rotate the tire's axle to simulate a free rolling untill taken the equilibrium of a aligning torque. Also, experimental observations are made to test a reliability of a FE analysis conducted in this study. The finite element analysis said that good agreement was obtained with experimental results of these cornering properties, giving confidence within about one percent. So it os recommended that a finite element analysis can be used as a good tool to predicted the tire cornering properties.

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Development of auto-alignment punching system and de-burring (자동 정렬 펀칭 시스템의 개발과 디버링)

  • 홍남표;신홍규;김병희;김헌영
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.434-438
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    • 2003
  • The shearing process for the sheet metal is normally used in the precision elements such as semi-conductor components. In these precision elements, the burr formation brings a bad effect on the system assembly and demands the additional de-burring process. In this paper, we have developed the desktop-type precision punching system to investigate the burr formation mechanism and present kinematically Punch-die auto aligning methodology, for the purpose of burr unifomizing and minimizing, between the rectangular shaped punch and die. By using the scanning electron microscope, the aligned punching results are compared with the miss-aligned ones. Also, we measured the relative burr heights using the self-designed laser measuring device for insitu self aligning. Since it is hard to get the perfect, so called, burr-free edges during the shearing process, we introduced the ultrasonic do-burring machine. The de-burring operation was carried out by a novel do-burring method, the reversal flow resistance method, under different machining loads and abrasive types. The final do-burring results show the validity of our punching do-burring system pursuing the burr-free punched elements.

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Finite Element Analysis on Residual Aligning Torque and Frictional Energy of a Tire with Detailed Tread Blocks (트레드 블록을 고려한 타이어의 잔류 복원 토크 및 마찰 에너지에 대한 유한 요소 해석)

  • 김기운;정현성;조진래;양영수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.173-180
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    • 2004
  • The tread pattern of a tire has an important effect on tire performances such as handling, wear, noise, hydroplaning and so on. However, a finite element analysis of a patterned tire with detailed tread blocks has been limited owing to the complexity of making meshes for tread blocks and the huge computation time. The computation time has been shortened due to the advance in the computer technology. The modeling of tread blocks usually requires creating a solid model using a CAD software. Therefore it is a very complicated and time-consuming job to generate meshes of a patterned tire using a CAD model. A new efficient and convenient method for generating meshes of a patterned tire has been developed. In this method, 3-D meshes of tread pattern are created by mapping 2-D meshes of tread geometry onto 3-D tread surfaces and extruding them through tread depth. Then, the tread pattern meshes are assembled with the tire body meshes by the tie contact constraint. Residual aligning torque and frictional energy are calculated by using a patterned tire model and compared to the experimental results. It is shown that the calculated results of a patterned tire model are in a good agreement with the experimental ones.

Liquid Crystal Aligning Capabilities Using the in-situ Photo-alignment Method on Photo-crosslinkable Polymer Surface (광중합 가능한 폴리머 표면에 in-situ 광배향법을 이용한 액정배향특성)

  • 황정연;정은아;서대식;정재형;한은주
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.14 no.11
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    • pp.917-921
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    • 2001
  • Aligning capabilities for nematic liquid crystal (NLC) using a in-situ photodimerization method on various Photo-crosslinkable Polyimide (Pl) based polymer and blending photopolymer surfaces were investigated. High pretilt angle of the NLC can be measured by obliquely polarized UV exposure on a photo-crosslinkable polyimide based polymer surface containing biphenyl (BP), decyl (de), and cholesteryl (chol) group, respectively. However, the low pretilt angle of the NLC was measured by obliquely polarized UV exposure on the blending photopolymer (Pl and cinnamate materials) surfaces. Consequently, the pretilt angle of the NLC generated on the photo-crosslinkable polyimide based polymer surfaces using the in-situ photodimerization method was higher than that of the blending photopolymers.

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The Study on PRAT Performance due to Tire Pattern Shapes using Steady State Rolling Analysis Method (정상 상태 롤링 해석 기법 적용을 통한 타이어 패턴 형상에 따른 PRAT 특성 연구)

  • Sung, Ki-Deug;Park, Hyun-Man;Koo, Byong-Kook;Cho, Choon-Tack
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.5
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    • pp.15-21
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    • 2008
  • It is generally known that the PRAT(Plysteer Residual Aligning Torque) is one of indicating a performance factors of a tire for assessing the vehicle pull, also tire pattern shape, which means lateral groove angle, is very important tire design factor in relation to the PRAT. Lateral grooves of tire pattern are widely divided into center and shoulder parts. So, this paper has studied the correlation between the PRAT and their lateral groove angles using FEM. Especially, the steady state rolling analysis among tire rolling analysis methods has been used for the PRAT performance study. Firstly, analysis result data have been compared with the experimental data to validate FE analysis for PRAT. Next, the PRAT due to the lateral groove angle about PCR(Passenger Car Radial) tire and SUV tire has been analyzed. The tendency of the PRAT due to the lateral groove angles can be used as a guide line for the tire design in relation to vehicle pull.

The influence of magnetic field on the alignment of steel fiber in fresh cementitious composites

  • Li, Hui;Li, Lu;Li, Lin;Zhou, Jian;Mu, Ru;Xu, Mingfeng
    • Computers and Concrete
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    • v.30 no.5
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    • pp.323-337
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    • 2022
  • This paper proposes a numerical model to simulate the rotational behavior of steel fiber in fresh cement-based materials in the presence of a magnetic field. The results indicate that as the aspect ratio of fiber increases, the required minimum magnetic field intensity to make fiber rotate in viscous fluid increases. The optimal magnetic field intensity is 0.03 T for aligning steel fiber in fresh cement-based materials to ensure that the applying time of the magnetic field can be conducted concurrently with the vibrating process to increase the aligning efficiency. The orientation factor of steel fiber in cement mortar can exceed 0.85 after aligning by 0.03 T of the uniform magnetic field. When the initial angle of the fiber to the magnetic field direction is less than 10°, the magnetic field less than 0.03 T cannot make the fiber overcome the yield stress of fluid to rotate. The coarse aggregate in steel fiber-reinforced concrete is detrimental to the rotation and alignment of the steel fiber. But the orientation factor of ASFRC under the 0.03T of the magnetic field can also exceed 0.8, while the orientation factor of SFRC without magnetic field application is around 0.6.