• Title/Summary/Keyword: Al-Si coating

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Preparation of Al-SiCp Composite Coating by Plasma Thermal Spray (플라즈마 용사에 의한 Al-SiCp 복합재료 코팅층의 제조)

  • 민준원;유승을;김영정;김정석;서동수
    • Journal of the Korean Ceramic Society
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    • v.40 no.5
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    • pp.460-467
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    • 2003
  • Al-SiC$_{p}$ composite layer was prepared by plasma thermal spray on aluminum substrate using composite powder prepared by mechanical alloying. Mechanically alloyed powder was achieved after 24 h milling, which was used for thermal spray coating. The correlations between process conditions and thickness/porosity were analyzed, and increase of hardness was confirmed. The presence of Al-Si-C-O compound was detected by TEM analysis.

Evaluation of Mechanical Characteristic of Laser-Welded Blank of a Boron Steel by Using Laser Ablation of Al-Si Coating Layer (Al-Si 코팅층 Laser Ablation 변수에 의한 LWB 보론강판의 기계적 특성 평가)

  • Moon, J.H.;Lee, M.S.;Kang, C.G.
    • Transactions of Materials Processing
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    • v.20 no.8
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    • pp.540-547
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    • 2011
  • Recent years have seen advent of hot stamped parts made from laser-welded blanks of boron steels for structures requiring high crash energy absorption. However, the presence of Al-Si coating interfered with satisfactory mechanical characterizations after laser butt welding. In this study, laser ablation technology was considered in order to facilitate adequate mechanical characterization of the final hot-stamped panels.

빗각을 이용한 Al과 Al-Si 박막의 제조 및 특성평가

  • Park, Hye-Seon;Yang, Ji-Hun;Jeong, Jae-Hun;Song, Min-A;Jeong, Jae-In
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.02a
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    • pp.293-293
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    • 2012
  • 마그네트론 스퍼터링으로 Al과 Al 합금(Al-3wt%Si, Al-10wt%Si) 박막을 코팅하였다. 기판은 냉연강판과 Si 웨이퍼를 사용하였으며 알코올과 아세톤으로 초음파 세척 후 진공용기에서 플라즈마 청정을 실서히였다. 시편 청정이 끝나면 기판은 0, 30, 45, 60, 90도의 다양한 각도로 고정시켜 Al과 Al 합금 박막을 코팅하였다. 빗각 증착 기술(Oblique Angle Deposition: OAD)은 입사증기가 기판과 수직하지 않게 기울여 코팅하는 방법으로 조직을 다양하게 제어할 수 있다. 빗각으로 코팅한 순수한 Al 박막의 경우, 동일한 두께의 박막보다 반사율 및 표면조도, 내식성이 향상되는 결과를 얻었다. 따라서 본 연구에서는 빗각 및 Si 함유량이 반사율 및 표면조도, 내식성에 미치는 영향을 비교 분석하였다. 기판의 위치에 따른 변화를 관찰하기 위해 시편은 좌, 우, 중간으로 구분하여 분석하였다. 단일층 박막의 경우 타겟과의 거리에 따른 두께 편차가 발생하였으며 이러한 두께 편차를 해결하기 위한 방법으로 동일한 각도를 유지하며 반대 방향으로 회전시켜 다층구조로 박막을 제조하였다. Si 함유량 및 빗각에 따른 반사율 및 표면조도를 분석하였으며 내식성 평가를 위한 염수 분무 테스트도 실시하여 각각의 공정 변수에 따른 결과를 비교 분석하였다.

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Study on the Properties of $B_2O_3$-$SiO_2$and $Al_2O_3$-$SiO_2$Coating Films by the Sol-Gel Method (Sol-Gel법으로 제조한 $B_2O_3$-$SiO_2$$Al_2O_3$-$SiO_2$ 박막의 특성에 관한 연구)

  • 황규석;김병훈;최석진
    • Journal of the Korean Ceramic Society
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    • v.27 no.5
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    • pp.583-588
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    • 1990
  • Glass films in the binary system B2O3-SiO2 and Al2O3-SiO2 were prepared on soda-lime-silica slide glass by the dip-coating technique from TEOS and boric acid or aluminum nitrate. Thickness of the films varying with viscosity and withdrawal speed were measured and effect of composition and firing temperature on the properties such as transmittance and refractive index were investigated. nM2O3.(100-n)SiO2(M=B or Al) films containing up to 20mol% B2O3 and 40mol% Al2O3 were transparent. Maximum transmittance at visible range were obtained for the sample containing 15mol% Ba2O3 and 32.5mol% Al2O3 and heat-treated at 50$0^{\circ}C$, respectively. Refractive index of the film containing 15mol% B2O3 was mininum in the B2O3-SiO2 binary system and minimal refractive index was appeared at the film containing 32.5mol% Al2O3. In IP spectra, addition of B2O3 were increased absorption peak intensity of B-O and Si-O-B bond and addition of Al2O3 were decreased absorption peak intensity of Si-O bond, respectively.

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The Cathodoluminance Properties of ${Y_2}{SiO_5}:Ce$ Blue Phosphor with Surface Coatings (${Y_2}{SiO_5}:Ce$ 청색 형광체의 표면 코팅에 따른 음극선 발광특성)

  • Kim, Seong-U;Lee, Im-Ryeol
    • Korean Journal of Materials Research
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    • v.10 no.8
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    • pp.558-563
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    • 2000
  • $Y_2SiO_5:Ce$ phosphor was coated with $In_2O_3$, $Al_2O_3$ and $SiO_2$ and then their cathodoluminance(CL)proper-ties required in field emission display were investigated. It was found that luminance efficiency and aging p개perty of $Y_2SiO_5:Ce$ phosphor was decreased with $In_2O_3$coating. For the case of coating, the luminance intensity was in blue phosphor was dramatically increased with $SiO_2$ coating. And also the aging property of $Y_2SiO_5:Ce$ Phosphor coated with $SiO_2$ was significantly improved compared to non-coated sample.

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The Oxide Coating Effects on the Magnetic Properties of Amorphous Alloys

  • 배영제;Jang, Ho G.;Chae, Hee K.
    • Bulletin of the Korean Chemical Society
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    • v.17 no.7
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    • pp.621-625
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    • 1996
  • A variety of metal oxides were coated by sol-gel process from their metal alkoxides on the ribbons of Co-based and Fe-based amorphous alloys, and the effects of surface oxide coating on the magnetic properties of the alloy are investigated. The core loss is found to be reduced significantly by the oxide coating, the loss reduction becoming more prominent at higher frequencies. The shape of the hystersis loop is also dependent upon the kind of the coated metal oxide. The coatings of MgO, SiO2, MgO·SiO2 and MgO·Al2O3 induce tensile stress into the Fe-based ribbon whereas those of BaO, Al2O3, CaO·Al2O3, SrO·Al2O3 and BaO·Al2O3 induce compressive stress. These results may be explained by the modification of domain structures via magnetoelastic interactions with the shrinkage stress induced by the sol-gel coating.

Wetting improvement of SiC/Al Metal Matrix Composite by Cu Surface Treatment (보강재에 도금된 Cu층이 Al/SiC복합재료의 젖음성에 미치는 영향)

  • Lee, Gyeong-Gu;Jo, Gyu-Jong;Lee, Do-Jae
    • Korean Journal of Materials Research
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    • v.11 no.5
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    • pp.398-404
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    • 2001
  • Effects of coating treatment of metallic Cu film on SiC for Al/SiC composite were studied. The Copper was deposited on SiC by electroless plating method. Al/sic composite was fabricated at temperature range of $670^{\circ}C$ to 90$0^{\circ}C$ under vacuum atmosphere. The wetting behavior of Al/SiC composite were analysed by SEM and XRD. The coating treatment on SiC improved wettability of Al melt on SiC considerably comparing to the non coated SiC. This improved wettability seems strongly concerned to the increase of chemical reactivity between coated layer and Al matrix. The improvement of wettability of Al melt on the Cu coated SiC was closely related to in the initial stage of reaction. The metallic film played an important role in reducing the interfacial free energy and breaking down the aluminum oxide film through the reaction with Al melt. The wetting behavior of the as-received SiC with Al melt was not uniform, indicated by the contact angles from less than $97^{\circ}$to more than $97^{\circ}$.

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Synthesis and Application of Nanoparticulate Aluminosilicate Sols (II) Mixed Al_2O_3-SiO_2$ Sols (극미세 입자 Aluminosilicate계 졸의 합성 및 응용 (II) Al_2O_3-SiO_2$계 혼합졸)

  • 현상훈;김승구;이성철
    • Journal of the Korean Ceramic Society
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    • v.32 no.1
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    • pp.63-70
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    • 1995
  • A crack-free ceramic composite membrane with micropores has been synthesized by the pressurized sol-gel coating technique using the mixed Al2O3-SiO2 sols. The mixed sols were prepared by mixing nanoparticulate SiO2 and boehmite sols. These sols were more stable at lower pH, but very unstable when their copositions were in the range of 50~75mol% of SiO2 at the same pH. The mixed Al2O3-SiO2 membrane prepared from the mixed sol (0.2mol/$\ell$ of solid content and pH=2) containing 40mol% of SiO2 had the mean pore radius of 0.80nm and the specific surface area of 280$m^2$/g. The nitrogen permeability through the coated Al2O3-SiO2 layer was 42$\times$107mol/$m^2$.s.Pa. It was found that the thermal stability of aluminosilicate membranes, even through similar to that of SiO2 membranes, was much improved in comparison with ${\gamma}$-alumina membranes.

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Basic Research for Development of Hypereutectic Al-Si Alloyed Cylinder Block Bore by Plasma Spraying System for Internal Diameters (내경 플라즈마 용사법에 의한 과공정 Al-Si 합금의 실린더 블록 보어 개발을 위한 기초연구)

  • Kim, Byeong-Hui;Lee, Hyeong-Geun;Kim, Hye-Seong
    • Korean Journal of Materials Research
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    • v.11 no.11
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    • pp.965-971
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    • 2001
  • The objective of this study is to investigate the characteristics - microstructure, hardness, adhesive strength and friction coefficient - of the coatings with aging - treatment after optimizing internal- plasma spraying parameters for Al-30wt%Si powder as a basic research to manufacture the cylinder block bore for Al engine composed of Al-30wt%Si alloy on Al alloy, The optimum internal-plasma spraying parameters of Al-30wt%Si alloy are summarized as follows: voltage: 37.5V, current: 160A, working distance: 25mm, gun traverse speed: 4.5mm/s, rotating speed: 518m/min. The primary Si particles grew aggressively with increasing heat-treating temperature. The hardness of the as-sprayed coating was about Hv=275 but this value was abruptly decreased with increasing heat-treating temperature. And average friction coefficient of the coating was below 0.08 after heat treatment for 48h at $175^{\circ}C$.

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