• Title/Summary/Keyword: Al-Mg System

Search Result 331, Processing Time 0.019 seconds

Dynamic Stiffness and Frequency Response Analysis for the Development of Magnesium Oil Pans (마그네슘 합금 오일팬 개발을 위한 동적 강성 및 주파수 응답 해석)

  • Shin, Hyun-Woo;Chung, Yeon-Jun
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.17 no.2
    • /
    • pp.141-149
    • /
    • 2009
  • The oil pan is an important factor for the noise behavior of the engine system. In this paper a new Magnesium oil pan was designed and analyzed to replace the current Aluminium oil pan. Dynamic stiffness and sound pressure level of the newly designed Mg oil pan were compared with the AI oil pan using the finite element method. NVH characteristics of the Mg oil pan is slightly insufficient when we changed the material of the oil pan from Al to Mg without modifying the design. Some design modifications of the Mg oil pan resulted in equal or superior characteristics compared to the Al oil pan. New ribs were added to stiffen the structure of the Mg oil pan. Thickness of thin plate area was increased to reduce the radiated noise. Through the changes of shape, higher dynamic stiffness than the current Al oil pan were achieved. Results of frequency response analysis show that we can reduce the sound pressure level of the oil pan if we increase the thickness of the thin plate area. It is shown that the new Mg oil pan could reduce the weight of the engine system and improve NVH quality of an automobile.

3D-printing-based Combinatorial Experiment for Al-Si-Cu-Mg Alloys (금속 3D 프린팅 적층 제조 공정 기반 Al-Si-Cu-Mg 합금 조합 실험)

  • Song, Yongwook;Kim, Jungjoon;Park, Suwon;Choi, Hyunjoo
    • Journal of Powder Materials
    • /
    • v.29 no.3
    • /
    • pp.233-239
    • /
    • 2022
  • Aluminum alloys are extensively employed in several industries, such as automobile, aerospace, and architecture, owing to their high specific strength and electrical and thermal conductivities. However, to meet the rising industrial demands, aluminum alloys must be designed with both excellent mechanical and thermal properties. Computer-aided alloy design is emerging as a technique for developing novel alloys to overcome these trade-off properties. Thus, the development of a new experimental method for designing alloys with high-throughput confirmation is gaining focus. A new approach that rapidly manufactures aluminum alloys with different compositions is required in the alloy design process. This study proposes a combined approach to rapidly investigate the relationship between the microstructure and properties of aluminum alloys using a direct energy deposition system with a dual-nozzle metal 3D printing process. Two types of aluminum alloy powders (Al-4.99Si-1.05Cu-0.47Mg and Al-7Mg) are employed for the 3D printing-based combined method. Nine types of Al-Si-Cu-Mg alloys are manufactured using the combined method, and the relationship between their microstructures and properties is examined.

High Temperature Stability for Refractories of the System $Al_2O_3-CaO-Cr_2O_3$ ($Al_2O_3-CaO-Cr_2O_3$ 계 내화물의 고온 안정성)

  • 이홍립
    • Journal of the Korean Ceramic Society
    • /
    • v.17 no.1
    • /
    • pp.8-12
    • /
    • 1980
  • CaO was added to the $MgAlCrO_4$ spinel, a main component of the mag-chro refractroies, by 0, 1, 5 and 10 mol% before sintering at 135$0^{\circ}C$ in air. The X-ray diffraction analysis produced an additional X-ray diffraction pattern of 8CaO.$6Al_2O_3$.$2CrO_3$ besides that of $MgAlCrO_4$. The formation of 8CaO.$6Al_2O_3$.$2CrO_3$ was interpreted as due to the presence of CaO.8CaO.$6Al_2O_3$.$2CrO_3$ was unstable and easily vaporized. It was concluded that formation of the unstable pollutant 8CaO.$6Al_2O_3$.$2CrO_3$ could be prevented in reducing atmospheres. It was found that the basic refractories containing $Al_2 O_3 -CaO-Cr_2 O_3$ system would be more stable and much less toxic in reducing at mospheres than in oxidizing stmosphere.

  • PDF

The Study of Sintering Characteristics in LAS(Li2O.Al2O3.SiO2) System (LAS($Li_2O.Al_2O_3.SiO_2$)계 소지의 소결특성에 관한 연구)

  • Lee, Eung-Sang;Park, Hyun;Kim, Dong-Hwan
    • Journal of the Korean Ceramic Society
    • /
    • v.29 no.2
    • /
    • pp.127-135
    • /
    • 1992
  • It has been reported that natural petalite showed a low negative thermal coefficient and wide coefficient and wide coexisting region with liquid phase in Li2O-Al2O3-SiO2 system. Therefore, we investigated variation of microstructure and thermal and mechanical properties when the amount of SiO2 content in petalite compound and MgO addition to it compound were changed. As SiO2 content exceeded 80 wt%, crystal phases of $\beta$-cristobalite and $\beta$-spondumene solid solution were formed. Generally, the densification and bending strength were increased by the addition of MgO, but the positive thermal coefficient was found in the case of MgO 10 wt% addition because of second phase and glassy phase.

  • PDF

Synthesis and Characteristic of BaMgAl10O17:Eu2+ Phosphor by SHS (자전연소 합성법을 통한 BaMgAl10O17:Eu2+ PDP용 청색형광체의 합성과 특성)

  • Lee Jong Eun;Kim Byeong Beom;Park Yeong Cheol;Won Chang Whan
    • Korean Journal of Materials Research
    • /
    • v.14 no.12
    • /
    • pp.885-888
    • /
    • 2004
  • $BaMgAl_{10}O_{17}:Eu^{2+}$ for PDP blue phosphor was synthesized using SHS(Self-propagating High temperature Synthesis) method. While Al metal powder was oxidized in this combustion, $Eu_{2}O_3$ was reduced to Eu2+. Therefore the mole ratio of $Al/Al_{2}O_3$ is one of the most important variable of the reaction. When $Al/Al_{2}O_3$ is 2.5/3.75, it has not only appropriate temperature and reaction velocity, but also excellent luminescent property. The sample synthesized in this system has similar characteristics comparing to sample using conventional solid-state reaction.

Effect of Zn additions on the Mechanical Properties of High Strength Al-Si-Mg-Cu alloys (Zn 첨가량에 따른 Al-Si-Mg-Cu계 합금의 미세조직 및 기계적 특성변화)

  • Hwang, Soo-Been;Kim, Byung-Joo;Jung, Sung-Su;Kim, Dong-Gyu;Lee, Young-Cheol
    • Journal of Korea Foundry Society
    • /
    • v.39 no.3
    • /
    • pp.33-43
    • /
    • 2019
  • In this study, the effects of Zn additions on the mechanical properties of Al-Si-Mg-Cu alloys were investigated by increasing the amount of Zn up to 8wt.%. As the Zn content was increased up to 6 wt.%, the yield strength and elongation changed linearly without any significant changes in the size and shape of the main reinforcement phase. However, it was confirmed by SEM observation that the Mg-Zn phase formed between the reinforcement phases when the amount of Zn added exceeded 7wt.%. A Mg-Zn intermetallic compound formed between the $Mg_2Si$ phase, becoming a crack initiation point under stress. Thus, the formation of the Mg-Zn phase may cause a sharp decrease in the elongation when Zn at levels exceeding 7 wt.%. It was also found that the matrix became more brittle with increasing the Zn content. From these results, it can be concluded that the formation of the Mg-Zn intermetallic compound and the brittle characteristics of the matrix are the main causes of the remarkable changes in the mechanical properties of this alloy system

Physical Properties of Diopside-$Al_2O_3$ Solid Solution (Diopside-$Al_2O_3$ 고용체의 물성)

  • 안영필;김복희
    • Journal of the Korean Ceramic Society
    • /
    • v.22 no.5
    • /
    • pp.66-70
    • /
    • 1985
  • This study was to investigate physical properties of the system $Ca(Mg_{1-x}Al_x) (Si_{2-x}Al_x)O_6$ by quenching method. This system $\chi$=0.1 to 0.3 had same crystal phase microstructure and similar properties. Bulk density microhardness thermal expansion coefficient and modulus of rupture of these solid solutions were 2.87~2.95g/cm3 850~900kg/$mm^2$, $7.5~7.8{\times}10^{-6}$/$^{\circ}C$ and 1950~1980kg/$cm^2$ respectively.

  • PDF

Study on the Atomic Layer Deposition System and Process of the MgO Thin Layer for the Thin Film Encapsulation of OLED (OLED의 Thin Film Encapsulation을 위한 MgO 박막의 원자층 증착 장치 및 공정에 관한 연구)

  • Cho, Eou Sik;Kwon, Sang Jik
    • Journal of the Semiconductor & Display Technology
    • /
    • v.20 no.3
    • /
    • pp.22-26
    • /
    • 2021
  • Thin-film encapsulation (TFE) technology is most effective in preventing water vapor and oxygen permeation in the organic light emitting diodes (OLED). Of those, a laminated structure of Al2O3 and MgO were applied to provide efficient barrier performance for increasing the stability of devices in air. Atomic layer deposition (ALD) method is known as the most promising technology for making the laminated Al2O3/MgO and is used to realize a thin film encapsulation technology in organic light-emitting diodes. Atomic layer deposited inorganic films have superior barrier performance and have advantages of excellent uniformity over large scales at relatively low deposition temperatures. In this study, the control system of the MgCP2 precursor for the atomic layer deposition of MgO was established in order to deposit the MgO layer stably by the injection time of second level and the stable heating temperature. The deposition rate was obtained stably to be from 4 to 10 Å/cycle using the injection pulse times ranging from 3 to 12 sec and a substrate temperature ranging from 80 to 150 ℃.

Mechanical Properties of $Al_2O_3-ZrO_2$ Ceramics Prepared by Co-precipitation Method (공침법으로 제조한 $Al_2O_3-ZrO_2$ 계의 세라믹스의 기계적 성질)

  • 이홍림;홍기곤;정형진
    • Journal of the Korean Ceramic Society
    • /
    • v.23 no.3
    • /
    • pp.44-52
    • /
    • 1986
  • $Al_2O_3-ZrO_2$ ceramics was obtained by the co-precipitation method using $Al_2(SO_4)_2$.$18H_2O$ and $ZrOCl_2$.$8H_2O$ as starting materials $MgCl_2$.$6H_2O$ as a sintering aid and NH4OH as a hydrolyzing agent. The coprecipitate from the above raw materials was calcined at 125$0^{\circ}C$ for 1h and again sintered at 1$650^{\circ}C$ for 2h before measurements of strength hardness and fracture toughness. MgO addition was found to increase mechanical properties of the $Al_2O_3-ZrO_2$ system. The strength and frac-ture toughness of $Al_2O_3-ZrO_2$ ceramics were considered to be increased by stress-induced phase tranforma-tion of $ZrO_2$.

  • PDF

Effect of Heat Treatment on the Microstructure and Damping Capacity of Hot Rolled Magnesium Alloys (열간 압연 한 Mg합금의 미세조직과 감쇠능에 미치는 열처리의 영향)

  • Lee, Gyu-Hyun;Kim, Kwon-Hoo;Kang, Chang-Yong
    • Journal of Power System Engineering
    • /
    • v.18 no.4
    • /
    • pp.66-71
    • /
    • 2014
  • In this study, effect of heat treatment on the microstructure and damping capacity of hot rolled magnesium alloys was investigated. The microstructure of hot rolled magnesium consisted of dendrite structure and $Mg_{17}Al_{12}$ compounds precipitated along the grain boundry. The dendrite structure was dissipated and $Mg_{17}Al_{12}$ compounds was decomposed by annealing treatment, and then they dissolved in ${\alpha}-Mg$. With an increasing the annealing temperature and time, damping capacity was slowly increased by the growth of grain size and decreasing of defects induced by hot rolling. Two kinds of magnesium alloys AZ 31 and AZ 61 after annealing showed no difference in damping capacity.