• 제목/요약/키워드: Al-6061 Alloy

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Al6061/흑연 복합재료의 미세조직과 기계적 특성 (Microstructures and Mechanical Properties of Al 6061/Gr Composites)

  • 김홍물
    • 한국분말재료학회지
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    • 제7권2호
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    • pp.71-77
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    • 2000
  • A process has been successfully used to manufacture 6061/Graphite composite material and the Graphite particles are distributed uniformly within the Al alloy matrix. The 6061 powders was mixed with natural Graphite particles in a ball milling blender and cold compacted specimens were extruded into rods 15mm in diameter at 450$^{\circ}C$. The results showed that tensile properties of the composites with Graphite content have been reduced. The emergence of fine microstructures appeared to be related to the graphite volume. Heat-treated composites were found to possess good mechanical properties as compared with those of non heated composites. A model was used that the tensile strength of the composites would be estimated from the theoretical calculation and experimental data.

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황산 용액에서 Al6061 합금의 아노다이징 피막 형성거동 (Formation Behavior of Anodic Oxide Films on Al 6061 Alloy in Sulfuric Acid Solution)

  • 문성모;정기훈;임수근
    • 한국표면공학회지
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    • 제51권6호
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    • pp.393-399
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    • 2018
  • Formation behavior of aluminum anodic oxide (AAO) films on Al6061 alloy was studied in view of thickness, morphology and defects in the anodic films in 20 vol.% sulfuric acid solution at a constant current density of $40mA/cm^2$, using voltage-time curve, observation of anodized specimen colors and surface and cross-sectional morphologies of anodic films with anodization time. With increasing anodizing time, voltage for film formation increased exponentially after about 12 min and its increasing rate decreased after 25 min, followed by a rapid decrease of the voltage after about 28 min. Surface color of anodized specimen became darker with increasing anodizing time up to about 20 min, while it appeared to be brighter with increasing anodizing time after 20 min. The darkened and brightened surfaces with anodizing time are attributed to an increase in thickness of porous anodic oxide film and a chemical damage of the films due to heat generated by increased resistance of the film, respectively. Cross-sectional observation of AAO films revealed the formation of defects of crack shape at the metal/oxide interface after 15 min which prevents the growth of AAO films. Width and length of the crack-like defect increased with anodizing time up to 25 min of anodizing, and finally the outer part of AAO films was partly dissolved or detached after 30 min of anodizing, resulting in non-uniform surface structures of the AAO films.

Al-Mg-Si 단조품의 시효 모델 (Aging model for Al-Mg-Si forged part)

  • 권용남;이영선;이정환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.307-310
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    • 2005
  • Ageing behavior of the Al-Mg-Si alloy was modeled for the use of optimization of Al forging product. Typical precipitates of Al-Mg-Si alloy are a wide variety of metastable phases (e.g. GP zones, $\beta',\beta'$). These rod shaped particles take a role to hinder the dislocation movement. The precipitation sequence in Al-Mg-Si alloys is quite complex and the strength of precipitate particles differs with the ageing condition. In the present study, the ageing behavior of Al-Mg-Si alloy was investigated by using an industrial grade Al 6061 alloy forged product, which was a perform for an Al impeller for turbo charger. The precipitate hardening models by Esmaeili's approach were used for the analysis of ageing behavior.

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진공 Hot Press법에 의한 TiNi/6061Al 지적 복합재료의 확산층 형성거동 (Behavior of Diffusion Layer Formation for TiNi/6061Al Smart Composites by Vacuum hot Press)

  • 박광훈;박성기;신순기;이준희
    • 한국재료학회지
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    • 제12권12호
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    • pp.955-961
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    • 2002
  • 2.7vol%TiNi/6061 Al composites with TiNi shape memory alloy as reinforcement were fabricated by vacuum hot press. It was investigated by OM, SEM, EPMA and XRD analysis for the behavior of diffusion layer formation on various heat treatment condition. Thickness of diffusion layer was increased proportionally according to heat treatment time. The layer was formed by the mutual diffusion of TiNi and Al. The diffusion rate from TiNi fiber to Al matrix was faster than that of reverse diffusion path. The more diffused layer was formed in Al matrix. The diffusion at interface layer was consisted of $A1_3$Ti, $Al_3$Ni analyzed by EPMA, XRD results.

교반주조 및 압연공정으로 제조된 B4C/Al6061 금속복합재료의 마모 및 기계적 특성 연구 (Wear and Mechanical Properties of B4C/Al6061 Composites Fabricated by Stir Casting and Rolling Process)

  • 이동현;오강훈;김정환;김양도;이상복;조승찬
    • Composites Research
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    • 제33권5호
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    • pp.241-246
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    • 2020
  • 본 연구에서는 교반주조 공정을 통해 B4C 입자가 균일하게 분산된 알루미늄 금속복합재료를 제조하고 후 공정으로 열간압연을 수행하였다. 제조된 복합재료의 미세조직, 기계적 특성 및 내마모 특성에 대해 분석하였다. 40 ㎛ 크기의 B4C 입자가 균일하게 분산된 복합재료는 강화재의 체적율이 증가함에 따라 인장강도는 증가하였으며, 마모 성능도 개선되었다. 20 vol.% 복합재료의 경우 인장강도 값은 292 MPa로 기지재인 Al6061 대비 155% 증가하였다. 내마모시험 결과 20 vol.% 복합재료의 경우 마모 너비와 깊이가 각각 856 ㎛, 36 ㎛이며, 마찰계수는 0.382로 Al6061 대비 상당히 우수한 내마모 특성을 나타내었다.

The corrosion of aluminium alloy and release of intermetallic particles in nuclear reactor emergency core coolant: Implications for clogging of sump strainers

  • Huang, Junlin;Lister, Derek;Uchida, Shunsuke;Liu, Lihui
    • Nuclear Engineering and Technology
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    • 제51권5호
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    • pp.1345-1354
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    • 2019
  • Clogging of sump strainers that filter the recirculation water in containment after a loss-of-coolant accident (LOCA) seriously impedes the continued cooling of nuclear reactor cores. In experiments examining the corrosion of aluminium alloy 6061, a common material in containment equipment, in borated solutions simulating the water chemistry of sump water after a LOCA, we found that Fe-bearing intermetallic particles, which were initially buried in the Al matrix, were progressively exposed as corrosion continued. Their cathodic nature $vis-{\grave{a}}-vis$ the Al matrix provoked continuous trenching around them until they were finally released into the test solution. Such particles released from Al alloy components in a reactor containment after a LOCA will be transported to the sump entrance with the recirculation flow and trapped by the debris bed that typically forms on the strainer surface, potentially aggravating strainer clogging. These Fe-bearing intermetallic particles, many of which had a rod or thin strip-like geometry, were identified to be mainly the cubic phase ${\alpha}_c-Al(Fe,Mn)Si$ with an average size of about $2.15{\mu}m$; 11.5 g of particles with a volume of about $3.2cm^3$ would be released with the dissolution of every 1 kg 6061 aluminium alloy.

연속주조 Al6061 합금의 열처리에 따른 소성변형거동 (Plastic Deformation Behavior of Al6061 depending on Heat Treatment Condition)

  • 박정호;권용남;이영선;이정환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 춘계학술대회 논문집
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    • pp.127-130
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    • 2004
  • In the recent years, lightweight components fabricated with aluminum alloys have been applied into building the automobiles. Among the several competing fabrication methods, hot forging is taken as the most reliable technique to produce suspension parts such as control arms. Generally, Al forging products have been used widely for the aircraft building with the extruded stock as a starting material. For the economical base, however, the cast stocks turn to be as the forging stocks recently after a continuously casting technique was developed to produce quite a uniform microstructure enough to use for the forging process. Even more, there is a tendency to omit the homogenization step before forging, which is considered to be an indispensable process for all kinds of Al alloy, In the present study, a series of compression test was carried out to find out how the cast structure and the following heat treatments influence the deformation behavior, that is, forging characteristic.

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알루미늄 합금(Al6061-T6)의 마이크로밀링가공에서 버 발생과 신호 특성의 상관관계 분석 (Correlation Between Cutting Signal Characteristics and Microburr Formation in Micromilling of Al6061-T6 Alloy)

  • 김현중;구준영;윤지찬;이종환;김정석
    • 한국생산제조학회지
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    • 제25권6호
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    • pp.401-409
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    • 2016
  • The formation of micro-burrs in micro-milling processes causes several problems related to productivity and surface integrity. It should be minimized and suppressed by effective monitoring of the cutting conditions. This paper presents the correlation between the micro-burr length and cutting signals in the micro-milling process of an Al alloy (Al6061-T6). The acoustic emission (AE) signals and cutting force signals are acquired during the experiments. The characteristics of the cutting signals are obtained by analyzing the AE root mean square value and resultant cutting force. In addition, the micro-burr length is measured according to the cutting conditions by analyzing a scanning electron microscopy image of the machined surface. The results of this study can be used to enhance the surface quality of micro parts.

알루미늄 합금 Al 6061 MIG용접부의 기공에 관한 연구 (A Study on the Porosity in MIG Welding for Aluminum Alloy 6061)

  • 김영주;김대만;감병오;김성언;조상명
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
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    • pp.179-181
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    • 2004
  • 알루미늄 및 알루미늄 합금은 철강 다음으로 사용량이 많은 비철 금속으로 그 용도는 매년 증가하고 있다. 항공기 부품에서 자동차, 선박 및 전자산업 등에 이르기까지 다양하게 사용되고 있으며 그 조립을 위한 용접기술의 중요성이 대두되고 있다. (중략)

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