• 제목/요약/키워드: Al-6061 합금

검색결과 135건 처리시간 0.024초

마찰교반 점용접(FSJ)을 이용한 자동차용 Al 합금의 접합성 평가 (Evaluation of Friction Spot Joining Weldability of Al Alloys for Automotive)

  • 조현진;김흥주;천창근;장웅성;방국수
    • Journal of Welding and Joining
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    • 제24권1호
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    • pp.50-55
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    • 2006
  • In an attempt to optimize friction spot joining process of Al alloys for automobiles, effects of joining parameters such as tool rotating speed, plunging depth, and joining time on the joints properties were investigated. A wide range of joining conditions could be applied to join Al alloys for automobile without defects in the weld zone except for certain welding conditions with a lower heat input. For sound joints without defects, tensile shear strength of joints was higher than acceptable criteria of tensile shear strength of resistance spot welded joints for aluminum.

냉.온간포징법을 이용한 차세대 콤프레샤 실린더 블록 개발에 관한 연구 (A Study on the Development for the Future Compressor Cylinder Block Using of Cold & Hot Forging Method)

  • 김순호
    • 한국정보통신학회논문지
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    • 제10권7호
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    • pp.1301-1306
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    • 2006
  • 알루미늄 합금은 자동차부품 및 전자부품산업 개발에 크게 기여하고 있는 소재로서, 제조방법 중 냉?온간 단조 공법에 의해 제조하는 것이 대량 생산되어지는 자동차 및 전자산업부품개발에 있어서 매우 효율적이다. 따라서, 본 연구에서는 차세대 콤프레샤 실린더 블록 개발을 위하여,AI소재 (AI-Mg-Si계합금)를 활용, 냉 -온간 단조법을 이용 하여 개발하고자 한다. 이를 위해, 제조 시편의 미세조직 및 기계적 성질을 조사하였는데,미세조직은 공정형으로 구성되었으며, $Mg_2Si$의 중간상이 석출되었다. 그리고 인장강도는 291.7MPa 로 나타났으며, 그러한 결과를 바탕으 로 차세대 콤프레샤 실린더 블록시제품을 제작하였다.

알루미늄 합금 접합부의 부식 특성 연구 (A study on the corrosion characteristics of GMA and FS welded Aluminium alloy)

  • 윤병현;노중석;김홍주;장웅성
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
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    • pp.293-295
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    • 2004
  • For the evaluation of corrosion resistance, Al 6061-T6 alloy was welded by Friction Sti. Welding(FSW) and Gas Metal Arc Welding(GMAW) evaluated by Tafel method and immersion test. The Tafel and immersion test results indicated that GMA weld was severely attacked compared with those of friction stir weld. It may be mainly due to the galvanic corrosion mechanism act on the CMA weld.

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이종 알루미늄 합금의 로봇 미그 용접 시 용접재료에 따른 기계적 및 전기화학적 특성 평가 (Mechanical and electrochemical characteristics with welding materials in robotic MIG welding of dissimilar Al alloys)

  • 김성종;한민수;우용빈
    • Corrosion Science and Technology
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    • 제12권5호
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    • pp.245-252
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    • 2013
  • In this study, mechanical and electrochemical characteristics with welding material in MIG welded with ROBOT for dissimilar Al alloys were investigated using various experiment methods. The MIG welding by ROBOT with ER5183 and ER5556 for the 5456-H116 and 6061-T6 Al alloy were carried out. The hardness of welding zone was lower than that of base metal. In electrochemical experiment, ER5183 welding material presented excellent characteristics. The yield strength and maximum tensile strength in welding with welding material of ER5183 presented lower value than those of ER5556. The elongation and time-to-fracture showed the opposite results.

가열주형 수평식연속주조법에 의한 Al-Si 합금 용접봉 제조 (The preparation of Al-Si alloy welding rod by the horizontal continuous casting process with the heating mold)

  • 김원태;김명한;이보영
    • Journal of Welding and Joining
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    • 제12권3호
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    • pp.101-108
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    • 1994
  • The horizontal continuous casting process with the heating mold was adopted for fabricating defect-free 4043 Al alloy rods of 3.2m dia. with mirror surfaces. These rods were drawn into 2.4mm dia. rods for GTAW welding. The GTAW welding tests were carried out by use of these welding rods with 6061 Al alloy as a base metal. After welding, the X-ray tests, tensile strength tests, bending tests, and microstructural analysis of welded zone and HAZ were carried out. The results represented that the welding rods with good surfaces and welding properties could be made by the horizontal continuous casting, and followed by the drawing process.

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핫프레스법에 의한 TiNi/Al6061 형상기억복합재료의 제조 및 기계적 특성에 관한 연구 (Fabrication and Characterization of TiNi Shape Memory Alloy Fiber Reinforced 6061 Aluminum Matrix Composite by Using Hot Press)

  • 박동성;이준희;이규창;박영철
    • 대한기계학회논문집A
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    • 제26권7호
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    • pp.1223-1231
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    • 2002
  • Al alloy matrix composite with TiNi shape memory fiber as reinforcement has been fabricated by hot pressing to investigate microstructures and mechanical properties. The analysis of SEM and EDS showed that the composites have shown good interface bonding. The stress-strain behavior of the composites was evaluated at temperatures between 363K and room temperature as a function of prestrain, and it showed that the yield stress at 363K was higher than that of the room temperature. Especially, the yield stress of this composite increases with increasing the amount of prestrain, and it also depends on the volume fraction of fiber and heat treatment. The smartness of the composite is given due to the shape memory effect of the TiNi fiber which generates compressive residual stress in the matrix material when heated after being prestrained. Microstructural observation has revealed that interfacial reactions occur between the matrix and fiber, creating two intermetallic layers.

정밀회전체의 언밸런스 변화에 따른 진동과 Al6061 알루미늄 합금 가공에 미치는 영향 (Effect of Unbalance on Vibration and Machining of Al6061 Aluminum Alloy in Precision Rotator)

  • 김민수;김정태;박석우;정동욱;최선호;구본흔;윤상환
    • 한국기계가공학회지
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    • 제20권3호
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    • pp.76-82
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    • 2021
  • At present, with the development of precision instruments, high dimensional accuracy of workpieces must be ensured. In particular, for the aluminum alloys used in automobiles, the surface roughness of the workpiece is extremely important. The dimensional accuracy and surface roughness of the workpiece is considerably affected by the rotational accuracy of the rotor. Therefore, to enhance the rotational accuracy, various variables such as those related to the components such as bearings, motors, and end mills, rotational speeds, and vibrations must be considered. In this study, the difference in the quality of the workpieces was compared considering the weight imbalance and rotational speed as variables.

플라즈마 전해산화 공정에 있어서 전해액 내 실리콘 이온이 표면특성에 미치는 영향

  • 김성철;윤상희;성기훈;강두홍;민관식;차덕준;김진태;윤주영
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2013년도 제44회 동계 정기학술대회 초록집
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    • pp.290-290
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    • 2013
  • 플라즈마 전해산화(Plasma Electrolytic Oxidation)란 저 농도의 알칼리 전해액을 매개로, 고전압을 가해 미세 플라즈마 방전을 유도하여 Al, Mg, Ti 등의 금속표면을 산화시켜 고내식성, 초경합금 수준의 내마모성, 탁월한 절연성과 고경도성을 가지는 산화막을 형성시키는 기술로 전자, 자동차, 의료, 섬유, 해양, 석유화학 산업에 이르기까지 광범위한 분야에 적용되어 우수한 물성을 확보할 수 있는 차세대의 표면처리 기술이다. 본 연구에서는 6061 알루미늄 합금을 이용하여 다양한 전해액 조건에서 플라즈마 전해산화 공정으로 Al2O3 산화막을 형성시켰다. 산화막의 조성 및 미세구조는 XRD와 FE-SEM, EDS를 이용하여 분석하였다. 형성된 산화막은 회색에서 밝은 회색으로 시편 전면에 고르게 나타났다. 전해액 조성을 바꾸어줌에 따라 각기 다른 표면 특성을 가지는 산화막을 얻을 수 있었고, 그에 따른 물성 변화를 분석하였다. 특히 Si 이온 농도를 조절함으로써 피막 성장인자와 표면 미세구조를 제어할 수 있었다.

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상용 알루미늄 합금의 고속 인장/압축 변형거동 규명 (Dynamic deformation behavior of aluminum alloys under high strain rate compressive/tensile loading)

  • 이억섭;김관희;김면수;황시원
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 추계학술대회논문집A
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    • pp.268-273
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    • 2000
  • Mechanical properties of the materials used for transportations and industrial machinery under high strain rate loading conditions are required to provide appropriate safety assessment to these mechanical structures. The Split Hopkinson Pressure Bar(SHPB) technique, a special experimental apparatus, can be used to obtain the material behavior under high strain rate loading condition. In this paper, dynamic deformation behaviors of the aluminum alloys, Al2024-T4, Al6061-T6 and Al7075-T6, under high strain rate compressive and tensile loading are determined using SHPB technique.

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