• Title/Summary/Keyword: Al alloy powder

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Assessment of the Corrosion Behavior of a Sintered Al-Cu-Mg Alloy in Aeronautical Environments as a Function of the Heat Treatment

  • Sanchez-Majado, S.;Torralba, J. M.;Jimenez-Morales, A.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.549-550
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    • 2006
  • The corrosion performance of a powder metallurgical aluminum alloy in aeronautical environments was studied for both as sintered and heat treated states. Sintered samples were obtained by uniaxial pressing of an Al-Cu-Mg prealloyed powder followed by liquid phase sintering. The heat treatments applied were T4 and T6. Corrosion behaviour was assessed by means of potentiodynamic polarization. Results for the equivalent commercial wrought counterpart, AA2024-T3, are also presented for comparison. Similar corrosion performance was observed for both as sintered and AA2024-T3 samples, while corrosion resistance of the PM materials was improved by the heat treatment, especially in the T4 state.

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Fabrication of Aluminum Matrix Composite Reinforced with Al0.5CoCrCuFeNi High-Entropy Alloy Particles

  • Min Sang Kim;Han Sol Son;Gyeong Seok Joo;Young Do Kim;Hyun Joo Choi;Se Hoon Kim
    • Archives of Metallurgy and Materials
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    • v.67 no.4
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    • pp.1543-1546
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    • 2022
  • The aluminum composite with dispersed high entropy alloy were developed by stir casting involving the powder-in-tube method. First, Al0.5CoCrCuFeNi high entropy alloy (HEA) powder was made by mechanical alloying, and the powder was extruded in a tube-type aluminum container to form HEA precursor. The extruded HEA precursor was then dispersed in the aluminum matrix via stir casting. As a result, Fe-Cr-Ni based high-entropy phases was uniformly formed in the aluminum matrix, revealing ~158, 166, 235% enhancement of tensile strength by incorporating 1, 3, and 5 wt% HEA particles, respectively.

Structure and Properties of EN AC AlSi12 Alloy Reinforced by Ceramic Fibre and Particles

  • Dobrzanki, Leszek A.;Kremzer, Marek
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1078-1079
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    • 2006
  • The paper presents the possibilities of obtaining new composite materials based on sintered porous ceramics with particles and fibre of $Al_2O_3$ infiltrated by aluminum alloy. The EN AC - AlSi12 alloy features the matrix material, whereas the RF50AX-301 preform, of Saffil Automotive, was used as the reinforcement. Examinations of ceramics preforms permeability were made. Metallographic examination of composite materials made on light microscope and in scanning electron microscope show that aluminum alloys fill micropores in the matrix. New composite materials show twice higher value of hardness in comparison with matrix. Results indicate that it is possible to infiltrate porous ceramic with liquid aluminum alloy to obtain new composite materials were advantageous properties of each component are connected.

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Microstructure and Mechanical Properties of Ni3Al Matrix Composites with Fine Aluminum Oxide by PM Method

  • Han, Chang-Suk;Choi, Dong-Nyeok
    • Korean Journal of Materials Research
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    • v.28 no.9
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    • pp.495-498
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    • 2018
  • Intermetallic compound matrix composites have been expected to be established as high temperature structural components. $Ni_3Al$ is a representative intermetallic alloy, which has excellent ductility even at room temperature by adding certain alloying elements. $Ni_3Al$ matrix composites with aluminum oxide particles, which are formed by the in-situ reaction between the alloy and aluminum borate whiskers, are fabricated by a powder metallurgical method. The addition of aluminum borate whiskers disperses the synthetic aluminum oxide particles during sintering and dramatically increases the strength of the composite. The uniform dispersion of reaction synthesized aluminum oxide particles and the uniform solution of boron in the matrix seem to play an important role in the improvement in strength. There is a dramatic increase in strength with the addition of the whisker, and the maximum value is obtained at a 10 vol% addition of whisker. The $Ni_3Al$ composite with 10 vol% aluminum oxide particles $0.3{\mu}m$ in size and with 0.1 wt% boron powder fabricated by the conventional powder metallurgical process does not have such high strength because of inhomogeneous distribution of aluminum oxide particles and of boron. The tensile strength of the $Ni_3Al$ with a 10 vol% aluminum borate whisker reaches more than twice the value, 930 MPa, of the parent alloy. No third phase is observed between the aluminum oxide and the matrix.

Mechanical Alloying Behavior and Microstructures of Extrudate in Al-Ti-(Si) Base Alloys (A1-Ti-(Si)계 합금의 기계적 합금화 및 성형체의 미세조직)

  • 최철진
    • Journal of Powder Materials
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    • v.2 no.2
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    • pp.165-170
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    • 1995
  • Alloying behavior of nanocrystalline Al-Ti-(Si) composite powders via mechanical alloying (MA) has been investigated, and the effect of Si on the microstructural changes during MA was discussed. The microstructures of both MA powders and extruded compacts were examined. In Al-Ti system, the solid solutionized nanocrystalline powders could be obtained by MA. On the contrary, fine Si particles were embedded as an elemental state in the matrix of Al-Ti-Si system because of the brittleness and the negligible solid solubility of Si in Al. After hot extrusion, $Al3Ti$ phase was finely precipitated in Al-10fSTi alloy, and Si particles were dissolved to form $(Al, Si)_3Ti$ phase in Al-10%Ti-2%Si alloy.

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Thermal Stability and Weight Reduction of Al0.75V2.82CrZr Refractory High Entropy Alloy Prepared Via Mechanical Alloying (기계적 합금화를 이용한 Al0.75V2.82CrZr 내화 고엔트로피 합금의 경량화 및 고온 열안정성 연구)

  • Minsu Kim;Hansung Lee;Byungmin Ahn
    • Journal of Powder Materials
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    • v.30 no.6
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    • pp.478-483
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    • 2023
  • High-entropy alloys (HEAs) are characterized by having five or more main elements and forming simple solids without forming intermetallic compounds, owing to the high entropy effect. HEAs with these characteristics are being researched as structural materials for extreme environments. Conventional refractory alloys have excellent high-temperature strength and stability; however, problems occur when they are used extensively in a high-temperature environment, leading to reduced fatigue properties due to oxidation or a limited service life. In contrast, refractory entropy alloys, which provide refractory properties to entropy alloys, can address these issues and improve the high-temperature stability of the alloy through phase control when designed based on existing refractory alloy elements. Refractory high-entropy alloys require sufficient milling time while in the process of mechanical alloying because of the brittleness of the added elements. Consequently, the high-energy milling process must be optimized because of the possibility of contamination of the alloyed powder during prolonged milling. In this study, we investigated the high-temperature oxidation behavior of refractory high-entropy alloys while optimizing the milling time.

Effect of Compacting Pressure on Sintering Characteristics of Commercial 2xxx Series Al Alloy Powders (성형압의 변화가 상용 2xxx AI 합금계 혼합분말의 소결특성에 미치는 영향)

  • 김대건;민경호;장시영;김영도
    • Journal of Powder Materials
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    • v.9 no.2
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    • pp.116-123
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    • 2002
  • The characteristics of two commercial 2xxx series Al alloy powders, AMB2712 and 201AB, were evaluated and their compacting and sintering characteristics were discussed in tems of compacting pressure. The particle shapes of both two powder mixtures were irregular and their particle size distributions were broad. The compactibility of AMB2712 was superior to that of 201AB because of better fluidity. The sintered density was higher than the green density at low compacting pressure, however, it was lower than the green density when the samples were compacted at higher pressure due to the selling during sintering. The sintered density was alomost the same as the green density at the "homogeneous deformation" stage. It was observed that pores were created at the triple points due to the rapid diffusion of Cu in Al. Cu in Al.

Investigation on the Sintering Behavior of P/M Al-Zn-Mg-Cu Alloy

  • Shahmohammadi, M.;Simchi, A.;Danninger, H.;Arvand, A.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.536-537
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    • 2006
  • In the present work, the sintering behavior of high strength Al-5.6Zn-2.5Mg-1.6Cu (in wt.%) alloy compacts prepared from elemental powders was investigated. Microstructural evaluation was accompanied by XRD and DSC methods in order to determine the temperature and chemical composition of the liquid phases formed during sintering. It was found that three transient liquid phases are formed at 420, 439 and 450 $^{\circ}C$. Microstructural study revealed the progressive formation of sintered contacts due to the presence of the liquid phases, although the green compact expands as a result of the melt penetration along the grain boundaries. While Zn melts at ${\sim}420\;^{\circ}C$, the intermetallic phases formed between Al and Mg were found to be responsible for the formation of liquid phase and the dimensional change at higher temperatures.

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Formation and Chemical Leaching of a Non-Equilibrium Al(Fe-Cu) Alloy Powder produced by Rod-Milling (Rod Milling에 의해 제작된 비평형 Al(Fe-Cu) 합금 분말의 형성 및 Chemical Leaching)

  • 김현구;명화남
    • Journal of Powder Materials
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    • v.9 no.5
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    • pp.359-364
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    • 2002
  • We report the structure, thermal and magnetic properties of a non-equilibrium $Al_{0.6}(Fe_{50}Cu_{50})_{0.4}$ alloy powder produced by rod milling and chemical leaching. An X-ray diffractometry(XRD), a transmission electron microscope(TEM), a differential scanning calorimeter(DSC), a vibrating sample magnetometer(VSM), and superconducting quantum interference device(SQUID) were utilized to characterize the as-milled and leaching specimens. The crystallite size reached a value of about 8.82 nm. In the DSC experiment, the peak temperatures and crystallization temperatures decreased with increasing milling time. The activation energy of crystallization is 200.5 kJ/mole for as-milled alloy powder. The intensities of the XRD peaks of as-milled powders associated with the bcc type $Al_{0.5}Fe_{0.5}$ structure formative at $350^{\circ}C$ sharply increase with increasing annealing temperature. Above $400^{\circ}C$, peaks alloted to $Al_{0.5}Fe_{0.5}$ and $Al_{5}Fe_{2}$ are observed. After annealing at $600^{\circ}C$ for 1h, the leached Ll specimen transformed into bcc $\alpha$-Fe and fcc Cu phases, accompanied by a change in the structural and magnetic properties. The saturation magnetization decreased with increasing milling time, and a value of about 8.42 emu/g was reached at 500 h of milling. The coercivity reached a maximum value of about 142.7 Oe after 500 h of milling. The magnetization of leached specimens as function of fields were higher at 5 K, and increased more sharply at 5 K than at 100 K.