• Title/Summary/Keyword: Al/alumina

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The Preparation of Seeded Alumina from Alkoxide (I): Powders (알콕사이드로부터 Seed가 첨가된 알루미나의 제조(I): 분말특성)

  • 김창은;임광일;이해욱
    • Journal of the Korean Ceramic Society
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    • v.29 no.5
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    • pp.367-376
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    • 1992
  • The powder characteristics of seeded alumina prepared from alkoxide by sol-gel method were studied. When ${\alpha}$-Al2O3 seeded powders used, these ${\alpha}$ phase transformation temperatures decreased than those of unseeded powders by 110$^{\circ}C$ and fine powders under 0.1 $\mu\textrm{m}$ could be obtained. When Fe-nitrate added powders used, fast transformation rate resulted from ionic effects of Fe3+, but hard aggregated morphology exhibited. When ${\alpha}$-Al2O3 and Fe nitrate simultaneously added, these powders represented lower transformation temperature but resulted in microstructure with aggregated particles.

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Manufacturing of Ti-48Al-2Cr-2Nb Alloy Turbocharger Turbine Wheel by Vacuum Centrifugal Casting (진공 원심 주조를 이용한 Ti-48Al-2Cr-2Nb 합금 터보차저 터빈휠 제작)

  • Pak, Sung Joon;Ju, Heongkyu
    • Journal of Korea Foundry Society
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    • v.41 no.2
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    • pp.127-131
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    • 2021
  • Based on its good compatibility with high-temperature environments, the Ti-48Al-2Cr-2Nb alloy is used for high-temperature materials of industrial equipment. In this study, a Ti-48Al-2Cr-2Nb alloy turbocharger turbine wheel was fabricated by a vacuum centrifugal casting method. The conditions that prevent misrun defects of the turbocharger turbine wheel blade from centrifugal casting using alumina molds were investigated. The microstructure of the alloy prepared by vacuum centrifugal casting was studied by means of optical microscopy (OM), with a micro-Vickers hardness analyzer (HV), by X-ray diffraction (XRD) and by SEM-EDS. The HV and SEM-EDS examinations of the as-cast Ti-48Al-2Cr-2Nb alloy showed that the thickness of the oxide layer (α-case) was typically less than 50 ㎛. At a high preheating temperature of 1,100℃, a moderate RPM of 260, and with an alumina mold with a large gate size, there were almost no misrun defects. Therefore, it was confirmed that a Ti-48Al-2Cr-2Nb alloy turbocharger turbine wheel with fewer misrun defects could be achieved through a high preheating temperature, a moderate RPM, a large gate size and an alumina mold to suppress the formation of alpha-case components.

Surface Properties and interfacial Potential Distribution of Surface Treated-Alumina (표면처리한 알루미나의 표면물성과 계면전위분포)

  • 홍영호;함영민
    • Journal of the Korean Ceramic Society
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    • v.33 no.7
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    • pp.823-831
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    • 1996
  • Due to the intrinsic low surface activation of ${\gamma}$-alumina it has been used limitely in practice. Accordingly forward enhancing its utility ${\gamma}$-alumina surface was treated with slfuricf aicd nitric acid and chloric acid respec-tively. Subsequently the effects of surface activity on the surface electrical characteristics were investigated. The ${\gamma}$-alumina was prepared by the precipitation of aluminium nitrate [Al(NO3)3.9H2O] using ammonia water as a precipitator and it was chemically treated with such acids mentioned above. The surface and morphology of the acid-treated ${\gamma}$-alumina were analysed by XRD, BET and the surface activities were measured by the amine titration methods. The interfacial properties of the ${\gamma}$-alumina dispersed in electrolyte solution were esti-mated by the surface charge density measured using potentiometric tiration. Based on the relation between surface charge density and the acid amount the following results were drawn for the surface and interfacial electrical properties ; Acidic properties of surface-treated alumina increase with anion load on alumina surface. P. Z. C decreases with acid amount on alumina surface. The surface charge densities were apart from electrolyte ionic strength. The acidity of ${\gamma}$-alumina is linearly dependent on the P. Z,.C when the ${\gamma}$-alumina was dispersed in aqueous electrolyte solution.

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Effect of Al addition on Mullitization Behavior of Shell Mold during Sintering (Al 첨가에 따른 소성중 쉘 몰드의 뮬라이트화 거동)

  • Kim, Jae-Won;Kim, Du-Hyeon;Seo, Seong-Mun;Jo, Chang-Yong;Kim, Ju-Ryang;Choe, Seung-Ju
    • Korean Journal of Materials Research
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    • v.9 no.8
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    • pp.843-848
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    • 1999
  • The efect of A1 addition and sintering condition on mutization behavior between alumina and silica in alumina-based shell mold was investigated. A1 addition and high sintering temperature increased the degree of mullitization between alumina/silica but decreased the room temperature strentgh of the shell molds. It was identified that the sintered strength of the shell molds was in range of 2.0~2.6kg/$\textrm{mm}^2$. Al addition suppressed deflection of the shell molds at high temperature. Especially, no deflection was observed in the specimen which was sintered at $1000^{\circ}C$ for 1hr with 2.5wt% Al. The specimen sintered at $1500^{\circ}C$ for 4hrs with no Al addition also displayed no deflection.

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Sintering and the Optical Properties of Mn3O4-added Al2O3 (Mn3O4를 첨가한 Al2O3 세라믹스의 소결 및 광학 특성)

  • Kim, Jin-Ho;Baik, Seung-Woo
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.29 no.9
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    • pp.539-545
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    • 2016
  • Alumina added with Mn3O4 up to 7.5 cat% of Mn was prepared by conventional ceramic processing, and the sintering behavior and the optical properties of which were studied as functions of Mn content. Densification and grain growth of alumina were enhanced by Mn addition up to 0.75 cat% but was leveled off at higher concentrations. XRD revealed that $Al_2MnO_4$(galaxite) was formed as a second phase in the specimens with more than 0.75 cat% of Mn. Thus it is believed that either the solid solution effect of Mn or the Zener effect of $Al_2MnO_4$ becomes predominant in the sintering of Mn-added $Al_2O_3$ according to the additive concentration. UV-VIS reflectivity(SCI) spectra of Mn-added $Al_2O_3$ consisted of smooth bottoms in 300~550 nm wavelength range and plateaus at wavelengths longer than 650 nm. The reflectivity spectrum continuously moved downward, and the specimen color became darker and thicker with increasing Mn content. The CIELAB color change with respect to standard white was also dependent on the amount of Mn added: ${\Delta}L^*$(D65) negatively increased and ${\Delta}E_{ab}^*$(D65) positively increased with increasing Mn content, probably due to Mn substitution to Al and/or the mixing effect of black $Al_2MnO_4$ as a second phase.

Preparation of $Al_2O_3-TiO_2$ Composite Powder from Alkoxides (I) 1. Preparation of $Al_2TiO_5$ by the SOl-gel Method and the effects of Additives (알콕사이드로부터 $Al_2O_3-TiO_2$계 복합분체의 합성(I) 1. Sol-Gel법에 의한 $Al_2TiO_5$ 분말합성과 첨가제의 영향)

  • 정종열;이형민;이홍림
    • Journal of the Korean Ceramic Society
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    • v.33 no.10
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    • pp.1138-1146
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    • 1996
  • Al2TiO5 powder was prepared by the sol-gel processing from th metal alkoxides ; aluminium sec-butoxide (Al(OC4H9)3 and tetraethyl orthotitanate (Ti(OC2H5)4) The particles of Al2TiO5 produced from alkoxides were measured to be below $1.5mutextrm{m}$ and mre than 90% weere below 1 ${\mu}{\textrm}{m}$ however those from commercial alumina and titania were over 0.5-7${\mu}{\textrm}{m}$ and only 60% were below 1${\mu}{\textrm}{m}$ and 90% were below 2.5${\mu}{\textrm}{m}$ Therefore Al2TiO5 powder produced from alkoxides had the narrower distributionin size than that produced from the commercial alumina and titania powders. The addition of mullite or Al2O3 powder to the prepared aluminum titanate inhibited the grain growth and this resulted in decreased and increase in density.

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Influence of Reaction Factors on Formation of Alumina Sol from Kaolin (카올린으로부터 알루미나 졸의 형성에 미치는 반응인자의 영향)

  • Kang, Hyo-Kyoung;Park, Hong-Chae;Park, Hee-Chan
    • Applied Chemistry for Engineering
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    • v.8 no.4
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    • pp.704-707
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    • 1997
  • The preparation of alumina sol for fine chemical field from kaolin-derived aluminum sulfate solution is performed. Noncrystalline AlO(OH) was prepared by dropping ammonia water into aluminum sufate solution with stirring. Acetetic acid was added to form the electrical double layers on the particle surface of the slurry, which resulted in a stable sol. The influence of the reaction temperature, reaction time, acetetic acid concentration on the preparation of alumina sol were investigated. Dispersed colloid particles of AlO(OH) were prepared at the reaction temperature of $50{\sim}90^{\circ}C$ and 1.6 A/C = 1.6 (molar ratio), regardless of the reaction time. Stable alumina sol having a particle size of about 5~10 nm was prepared in the range 1~5 vol% alumina content.

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Fabrication of Porous Alumina Mold for the Casting Process of Fine Ceramics (Fine Ceramics의 Casting공정을 위한 다공질 알루미나 몰드의 제조)

  • 박한수
    • Journal of the Korean Ceramic Society
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    • v.36 no.1
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    • pp.89-96
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    • 1999
  • Manufacturing conditions of the porous alumina mold were established to overcome various limits of the gypsum mold. For the preparations of the porous alumina mold, an activated charcoal was added to the Al2O3 with the wt% variation and then mixed. The binary slurry was study dispersed based on the examination of the ESA and rheological behaviro. The cylinder type alumina mold was cast in the gyspum mold and characterized by the shrinkage rate at the variable sintering temperature and the resistance against wear. It was proper to make a sintering of the Al2O3 by the surface diffusion which was non-shrinkage sintering mechansim, and intergranular neck growed stronger while sintering was being made. We studied a sintering by three categories; 1) thermodynamic method below 1,000$^{\circ}C$, 2) kinetic method above 1,000$^{\circ}C$ and 3) combined method. In the results of the respective works, combined method was superiro to the others. The prepared Al2O3 mold had relatively high strength, low drying rate, the resistance against the acid or base and good casting behavior.

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Fabrication of Nano Metal Compounds Using Porous Aluminum Oxide Films (기공성 알루미나 산화 피막을 이용한 나노 금속화합물의 제조)

  • Oh, Han-Jun;Jeong, Yong-Soo;Chi, Choong-Soo
    • Journal of Surface Science and Engineering
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    • v.43 no.5
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    • pp.248-254
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    • 2010
  • Porous $Al_2O_3$ film can be utilized as template for fabrication of nano-structured materials. Porous anodic alumina layer as template was prepared by anodization of aluminum in oxalic acid, and the pore diameter and barrier-type alumina layer can be controlled for proper anodizing parameter by widening process in $H_3PO_4$ solution. The $SiO_2$ nanodot and Ni nanowire was fabricated using anodic alumina template and their characteristics were investigated using SEM and TEM with EDS. Especially the growth mechanism of $SiO_2$ nanodot in alumina membrane compared with thinning of the alumina barrier layer during anodization was also investigated.

Effects of MgO Addition on Densification and Microstructural Development during Liquid-Phase Sintering of Alumina-Anorthite System (알루미나-anorthite 계의 액상소결에서 MgO의 첨가가 치밀화 및 미세구조에 미치는 영향)

  • 김호양;이정아;김정주
    • Journal of the Korean Ceramic Society
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    • v.36 no.11
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    • pp.1243-1251
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    • 1999
  • Densification behavior and microstructural evolution during the liquid-phase sintering of alumina-anorhite system were investigated as a function of MgO addition. When MgO component was added in either alumina or anorthite glass powder the aspect ratio of alumina grains decreased and concurrently the are of flat interface which was formed as a result of contact solid alumina gains rather increased. Consequently addition of MgO component in the Al2O3-amorthite system brought about suppression of the rearrangement of solid grains during the liquid phase sintering and then densification of specimens was also retarded.

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