• Title/Summary/Keyword: Airframe

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Characteristics of Surface Roughness in the Wire-Cut Electric Discharge Cutting Conditions of Aluminium Alloy 2024 (알루미늄 합금 2024에서 와이어 컷 방전가공조건에 따른 표면 거칠기 특성)

  • Lee, Soon-Kwan;Ryu, Cheong-Won
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.1
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    • pp.39-45
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    • 2012
  • Currently, the aircraft industry, aircraft parts as well as airframe have been developed in producing, the aircraft parts and fuselages have been produced the product by cutting rather than forging and casting because of the residual stress and stress concentration. In this study, the aircraft is being used in many parts of aluminium alloy 2024 in wire-cut E.D.M. The selected experimental parameters are peak current, no-load voltage, off time and feed rate. It is found that cutting mountain part on surface roughness of the curve 0.3mm than 0.25mm diameter wire electrode is stable in many uniform distribution.

A Study on the Machining Properties of CU175NS Composite Laminates (CU175NS 적층판 복합재의 절삭가공특성 연구)

  • 김동현;김우순;김경우
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.88-93
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    • 2001
  • Carbon fiber epoxy composite are widely used in airframe structures, space vehicles, sports equipment, and high speed reciprocating parts for industrial machinery. In this paper, the groove processing characteristics of carbon fiber epoxy com-posite was experimentally investigated in order to study the endmill operation of fiber reinforce epoxy composites. Followings are main finding from the experimental results. First, the cutting and bending force in groove processing of the carbon fiber epoxy composite increased as the spindle speed deceased. They also deceased as the table feed increased. Second, the good cutting status obtained at the entrance of groove while delamination occurred at the exit of groove, Third, the regular high speed steel endmill was not efficient, thus the new endmill such as coated carbide rooter endmill or dia-mode endmill should be used for the effective endmll operation of carbon filber epoxy composites.

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Numerical Study for the Effect of Engine Exhaust Gas on the Airframe of Smart UAV (스마트무인기 엔진 배기가스가 기체에 미치는 영향에 관한 수치적 연구)

  • Lee, Chang-Ho;Kim, Cheol-Wan;Kim, Jai-Moo
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.464-467
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    • 2008
  • An ejector is designed for the purpose of engine bay cooling. The primary flow of the ejector is the exhaust gas of the PW206C turboshaft engine. The mass flow of secondary flow is calculated by using the approximate analytic equation. And the effect of exhaust gas flow on the fuselage surface is investigated by using the Fluent Code. Three types of exhaust duct shape were compared in the viewpoint of surface temperature and aerodynamic drag. As a result, exhaust duct shape P3 shows minimum interference of exhaust gas and fuselage and minimum increment of drag among the three candidate shapes.

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Design of Landing Gear Shock Absorber Using Pressure-relief Valve (Pressure-relief valve 를 적용한 착륙장치 완충장치 설계)

  • Kim, Tae-Uk;Shin, Jeong-Woo;Hwang, In-Hee
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.508-511
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    • 2008
  • The most landing gear use oleo-pneumatic shock strut to absorb the impact energy during touchdown. The shock strut is composed of the oil damper and the gas spring, especially the oil damper provides resistance force which is proportional to the square of landing speed. In case of high landing speed, the abnormal peak load can be occurred and transferred to the airframe structure. To prevent this, the pressure-relief valve is used to limit the damping force under the specific level. In this paper, it is presented the design process to find optimal damping and analysis results using pressure-relief valve.

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UNSTEADY FLOW SIMULATION FOR POWERED TILTROTOR UAV (스마트무인기 파워 전기체 비정상 유동해석)

  • Choi, S.W.;Kim, J.M.
    • 한국전산유체공학회:학술대회논문집
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    • 2007.04a
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    • pp.8-13
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    • 2007
  • Unsteady flow simulation for the tiltrotor Smart UAV configuration was performed to investigate the powered rotor wake effect on aerodynamic characteristics. Calculations were performed to simulate various flow conditions based on different flight modes including hover, conversion and cruise. Three-dimensional compressible Navier-Stokes equation code were used for flow calculation and Chimera grid technique overlapping individually generated grids was employed. A dynamic grid method was adopted in simulation of the rotating blades. Flow calculations were also conducted for the un-powered case. Aerodynamic interaction between the rotor and airframe was investigated comparing three data sets from the un-powered, powered, and isolated rotor cases.

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The Effect of Die Design and Process Condition in Precision Forging for AI7075 Alloy(l) (AI7075합금의 정밀단조시 금형설계와 단조조건의 영향(l)-실험과 상계해석을 중심으로-)

  • 이영선;이정환;정형식;이상용;이동원
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.10a
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    • pp.105-112
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    • 1996
  • Aluminium alloy have been used extensively as forging materials for aircraft components due to their high specific strength and corrosion resistance. A large portions of these materials are used as airframe components consisted of various combination of such Rib-Web structure. But the problem of high forging pressure and defect which were caused by narrow Rib thickness prevented from the favorable developments and laboratory scaled trials. In this study, optimization of forging variables such as corner radius and temperature in Rib-Wed structure were established. The 2 mm of corner radius minimized the forging pressure to get the fixed Rib height, which well coincided with theoretical result according to Upper-Bound analysis. And optimum workpiece temperature was below 450$^{\circ}C$ in consideration of grain growth and forging defects by local melting.

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The Effect of Die Design and Process Condition in Precision Forging for AI7075 (ll) (AI7075합금의 정밀단조시 금형설계와 단조조건의 영향(ll) -유한요소해석을 중심으로-)

  • 이영선;이정환;이상용
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.10a
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    • pp.113-121
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    • 1996
  • AI7075 alloy has been used for aircraft components since it has the advantage of high strength, high toughness, and high corrosion resistance. Many airframe components consist of various combinations of rib-web structure. In this study, various process paramenters such as die design, lubricant, ram speed, forging temperature have been investigated using the experiment and F.E.M. simulation to develop the precision forging technology for AI7075. When lubricant is applied to both material and die, shear friction factor is 0.1 which shows best effect of lubricant. It is specific corner radius of die that minimized forging load regarding process conditions, especially according to the ratio of the width of rib and web. In conclusion, optimum corner radius is 2~3mm when the width of rib and web is 3mm and 20mm respectively.

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Flutter Analysis Model Tuning of KC-100 Aircraft with the Ground Vibration Test Results (지상진동시험결과를 이용한 KC-100 항공기의 플러터 해석모델 보정)

  • Paek, Seung-Kil;Choi, Yong-Joon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.10a
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    • pp.191-195
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    • 2011
  • The airframe ground vibration tests were conducted on the KC-100 aircraft according to the regulation requirement, KAS 23.629(a)(2) and the modal characteristics for the target modes were measured. To make FE model tuning, a design sensitivity approach with engineering judgment was implemented using MSC/Nastran and Attune, a genetic algorithm based parameter optimization software. Based on the comparison between initial prediction and test results, design variables such as beam cross-sectional properties and spring stiffnesses were devised. As the results, the correlation of the FE model to the GVT results was made appropriately, meeting the goal of matching the target frequencies within 5%.

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Research of Part 23 Level Aircraft Engine Certificate Flight Test Procedure (Part 23 급 항공기 엔진인증 비행시험 절차 조사)

  • Ryoo, Seung-Hyun;Park, Young-Hoon;Moon, Hee-Jang
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.25 no.1
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    • pp.35-39
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    • 2017
  • The engine is the most significant and essential part of the aircraft. As a result, systematical handling in the aircraft development stage is required from engine design to implementation to the full-scale airframe. This survey demonstrates the procedures demanded by the KAS 23 Civil Aircraft to acquire the engine Type Certification and the flight test procedures for ensuring the operational stability. Surveys were conducted on domestic and international aircraft engine certifications, technical regulations and documentations related to the Means of Compliance for flight test development stage. In addition, organized reference items that should be considered for the certification of engine flight test procedures were reviewed based on the KC-100.

Structural Sizing for Optionally Piloted PAV Preliminary Design (유무인 겸용 개인항공기(OPPAV) 개념설계를 위한 구조물 사이징)

  • Kim, Sung Joon;Lee, Seung-gyu
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.28 no.1
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    • pp.83-89
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    • 2020
  • Personal air vehicle (PAV) is considered by aviation engineers as a solution to provide fast urban mobility. The purpose of designing a optionally piloted PAV (OPPAV) is to provide an individual air vehicle. The airframe structure is designed with high strength carbon fiber composite to reduce the aircraft weight. This paper presents an overview of sizing process for OPPAV at the conceptual design level. It consists of load analysis, structural sizing and development of efficient design allowable values for composite material. The weight is estimated based on sizing process, including strength and stiffness requirements. The objective of this study is to present a overview of structural sizing procedure and fast tool for preliminary design phases.