• Title/Summary/Keyword: Air-bearing

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The Static Performances of Air-Lubricated Tilting Pad Bearings With Inlet Pressure (선단압력을 고려한 공기윤활 틸팅패드베어링의 정특성)

  • 김성국;김경웅
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.235-240
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    • 1998
  • The inlet pressure build-up at the leading edge of bearings and its effects on the static performances are investigated theoretically. The performance analyses of air-lubricated tilting pad bearings are carried out considering the inlet pressure which is obtained by means of momentum conservation method. The results show that inlet pressure is above atmosphere pressure in front of leading edge of tilting pad bearing and there is a significant influence of the inlet pressure on the performance of bearings.

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Analysis on the Static Performance of Vacuum-Preloaded Porous Air Bearings (진공예압형 다공질 공기베어링의 압력분포 및 성능해석)

  • Khim, Gyungho;Park, Chun Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.12
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    • pp.1327-1333
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    • 2013
  • Air bearings are widely used in precision stages because of low friction and high motion accuracy, however, they suffer from low stiffness in comparison with rolling bearings or hydrostatic bearings. So, several preloading methods using weight, magnet and vacuum force, and opposing pads have been used to increase the stiffness of the air bearings. In this paper, pressure distributions of the vacuum preloaded porous air bearings are calculated using the proposed method. And then, the load capacity and stiffness are analyzed. For the vacuum preloaded air bearings, the stiffness is increased owing to reduced bearing clearance by vacuum force. The simulation results indicate that variation of vacuum pressure with clearance in the vacuum pocket gives rise to low stiffness, so the vacuum pocket should be designed for pressure to be constantly maintained regardless of the bearing clearance by means of large effective pumping speed.

Performance Evaluation of Compressor to Develop 500W Class Ultra-Micro Gas Turbine (500W급 초소형 가스터빈 개발을 위한 압축기 성능 평가)

  • Seo, JeongMin;Park, Jun Young;Choi, Bum Seok;Park, Moo Ryong
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.6
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    • pp.51-57
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    • 2012
  • Performance evaluation of a compressor is conducted to develop 500W class ultra-micro gas turbine (UMGT) for power generation. The performance evaluation is essential to check the performance of the components of UMGT, a radial turbine, a centrifugal compressor, an angular combustor and a shaft, which have been already designed in previous researches. The purpose of this study is to introduce the development process of the performance testing equipments of the UMGT and to present the results of compressor performance test. For the performance evaluation of the compressor, two test equipments are developed and the initial test equipment uses commercial static air bearings with long shaft. In the improved test equipment, static air bearing is improved to increase rotating speed and compressed nitrogen gas is used for utility gas of the static air bearing to supply compressed air in a stable and steady way. To increase rotating speed to 320,000 rpm, 80% speed of design speed, compressed air is provided to the turbine. The performance map of the compressor with the 50%, 60%, 70%, 80% speed of design point is presented. The results of the performance test of compressor show a good agreement with the results of 3D CFD.

The built-in sensor bearing to measure shaft behavior of compressor for air-conditioning (공조용 압축기 축 거동 측정용 베어링 내장형 센서)

  • 김지운;안형준;김지영;한동철;윤정호;황인수
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.230-236
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    • 2001
  • We developed a built-in sensor bearing to measure the rotor motion of a rolling piston type compressor for the air conditioner. Because of needs for the high efficiency and long life span of compressor, and the usage of alternative refrigerants, the operating condition of the compressor becomes more severe. The accurate measurement of the rotor motion of the compressor can contribute greatly to the design and analysis of the hydrodynamic bearing. However, it is difficult to measure accurately the shaft behavior of small compressor because of the small space for the sensor mount, high temperature and pressure of compressor, oil mixed with refrigerant, and electromagnetic noise of the motor. To overcome these difficulties, we develop the cylindrical capacitive sensor that is built in the hydrodynamic bearing and calibrate the built-in sensor bearing indirectly through measuring the oil relative permittivity. We measured the rotor motion as well as suction and discharge pressures in various conditions. The several experimental results show that the developed built-in sensor bearing can measure the rotor motion not only in steady state but also in transient state.

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초정밀 앵귤러 컨택트 볼 베어링 개발

  • 현준수;문호근;박태조
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.300-306
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    • 1998
  • A high precision angular contact ball bearing is developed by Hanwha Machinery Co. The developed bearing is 7004C with P4 class. The performance test was succeful until 60,000 rpm.

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Mathematical Modeling about Magnetic Attractive Force of Magnetic Bearing (자기베어링 구동용 전자석의 흡인력에 대한 수학적 모델링)

  • Choi, G.H.;Yang, J.H.;Choung, K.G.
    • Journal of Power System Engineering
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    • v.16 no.3
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    • pp.64-68
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    • 2012
  • Because the magnetic bearing supports levitating body without contact, wear, noise and vibration are very small comparing with mechanical bearings, it is very useful to high revolution machinery. In general, the magnetic attractive force function that is proportional to square of control current(x), and inversely proportional to square of an air gap(i) has been widely used. This paper proposed the new magnetic attractive force function that is proportional to cube of the control current, and inversely proportional to square of the air gap. The function was optimized to minimize the cost function that is the percentage of deviation about the change of a proportional constant(k), using the experimental data, ie, control currents and air gaps.

Design Optimization of the Air Bearing Surface for the Optical Flying Bead (Optical Flying Head의 Air Bearing Surface 형상 최적 설계)

  • Lee Jongsoo;Kim Jiwon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.2 s.233
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    • pp.303-310
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    • 2005
  • The systems with probe and SIL(Solid Immersion Lens) mechanisms have been researched as the technology to perform NFR(Near Field Recording). Most of them use the flying head mechanism to accomplish high recording density and fast data transfer rate. In this paper, ABS shape of flying head was optimized with the object of securing the maximum compliance ability of OFH. We suggest low different optimization processes to predict the static flying characteristics for the OFH. Two different approximation methods, regression analysis and back propagation neural network were used. And we compared the result of directly connected(between CAE and optimizer) method and two approximated optimization results. Design Optimization Tool(DOT) and ${\mu}GA$ were used as the optimizers.

Rotordynamci Effects Due to Aerodynamic Instability in a Turbo-compressor with Air Foil Bearings (공기 포일 베어링으로 지지되는 터보 압축기의 공력 불안정성이 로터에 미치는 진동 영향)

  • Kim, Tae-Ho;Lee, Yong-Bok;Kim, Chang-Ho;Kim, Kwang-Ho;Lee, Nam-Soo
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.191-198
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    • 2002
  • Oil-free turbo-compressor supported by compliant foil bearings which remove oil-contamination by elimination of the conventional ball bearing and oil lubrication systems is presented. Turbo-compressor makes two individual air compression with two impellers at operating speed, 39,000rpm. In this study, the rotordynamic effects caused by aerodynamic instability were investigated with variable mass flow rate. Correlation between frequencies of pressure fluctuation in two diffusers and those of excitation forces on rotor were clearly developed in aerodynamic unsteady region. Thus, these results show that it is beneficial to design high speed rotating turbomachinery considering coupling effect between aerodynamic instability and rotordynamic force.

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Friction Effects on the Performance of Air Foil Bearings (공기포일베어링의 성능에 미치는 범프마찰효과)

  • Kim Young-Cheol;Lee Dong-Hyun;Kim Kyung-Woong
    • Tribology and Lubricants
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    • v.21 no.6
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    • pp.283-288
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    • 2005
  • This paper presents the theoretical model and analysis results to investigate the effect of Coulomb damping in the sub-structure of a foil bearing. Vertical and horizontal deflection of a bump is restricted by friction of the bump. Equivalent viscous damping of the bump foil is derived from the Coulomb friction. Dynamic equation of the bump is constituted by stiffness and damping terms. The air film is modeled by the compressible Reynolds equation. A perturbation approach and finite difference numerical method is used to determine the static and dynamic performance of the bearing from the coupled fluid-structural model. The analysis result shows that the static and dynamic performance is enhanced by the bump friction.

A Robust Design Study of Air Bearing Slider for HDD (HDD용 에어베어링 슬라이더의 강건설계에 관한 연구)

  • 전규찬;장동섭;좌성훈
    • Tribology and Lubricants
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    • v.16 no.4
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    • pp.247-252
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    • 2000
  • As the demand for higher areal recording densities requires a lower flying height of the slider, the variation of the flying height of the slider during drive operation becomes of great concern. The variation of the flying height is closely related with the slider design parameters such as air bearing shape, cavity depth, shallow step depth, crown, camber, pitch offset, roll offset, gram load, and so on. The objective of this work is to optimize the cavity depth and the shallow step depth, which are the control factors in air bearing design, using Robust Design method. It was found that the shallow step depth was statistically significant in affecting the variation of flying height, therefore the level of the shallow step depth should be chosen to minimize the variation of flying height.