• Title/Summary/Keyword: Air-Staging Burner

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An Experiment on Low NOx Combustion Characteristics in a Multi-Staged Burner (다단연소기를 이용한 저 NOx 연소특성 연구)

  • Cho, Eun-Seong;Sung, Yong-Jin;Chung, Suk-Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.1
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    • pp.32-38
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    • 2003
  • Staged combustion, such as air- and fuel-staging, is a relatively well-known technique fur reduction of NOx emission and used in combination with other techniques nowadays. However, the design variables are still selected depending upon operating conditions. There are many variables tested to investigate the NOx emission characteristics fur changing of fuel or air velocity, swirl intensity, and staging ratio of air and fuel in multi-staged burner. In air-staging case, the fuel-rich condition of the primary combustion zone is very helpful to reduce NOx emission and its range is known to be restricted by the increase of carbon monoxide. However, in many cases carbon monoxide level is not too high to be restricted operating condition. So we tried to expand the equivalence ratio range to the richer condition in the primary combustion zone and certificate the function of each burner component and its contribution to the overall NOx production.

An Experimental Study on NOx Characteristics in Air-Staging Burner (공기-다단 연소기에서의 NOx 발생특성)

  • Sung, Yong-Jin;Cho, Eun-Seong;Chung, Suk-Ho
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.167-171
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    • 2001
  • Air-staging combustion is a relatively well-known technique to reduce NOx emission and used in combination with other techniques nowadays. However, the design variables are still selected depending upon operating circumstances. Though the fuel-rich condition of the primary combustion zone is very helpful to NOx reduction, its range is known to be restricted by the increase of carbon monoxide. However, in many cases carbon monoxide level is so low not to be the restriction at all. So we tried to expand the equivalence ratio range to the richer condition in the primary combustion zone and make the function of each burner component and its contribution to the overall NOx production clear.

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Numerical Simulation on the Effects of Air Staging for Pulverized Coal Combustion in a Tangential-firing Boiler (접선연소식 보일러에서 미분탄 연소 시 공기 배분의 영향에 대한 전산해석연구)

  • Kang, Kieseop;Ryu, Changkook
    • Korean Chemical Engineering Research
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    • v.55 no.4
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    • pp.548-555
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    • 2017
  • This study investigated the influence of air staging on combustion and NOx emission in a tangential-firing boiler at a 560 MWe capacity. For air staging, the stoichiometric ratio (SR) for the burner zone was varied from 0.995 to 0.94 while the overall value was fixed at 1.2. The temperature and heat flux in the burner zone and upper furnace corresponded to the distribution of SR, while the total boiler efficiency remained similar. The NOx emission at the furnace exit was reduced by up to 20% when the SR in the burner zone decreased to 0.94. However, the amount of unburned carbon and slagging propensity was not noticeably influenced by the changes in the SR of the burner zone. Therefore, it was favorable to lower the SR of the burner zone for reduction of NOx emission.

Numerical study on the effects of air staging on combustion in the three air stage heavy oil fired combustion system (삼단중유연소 버너에서 다단비가 연소현상에 미치는 영향에 대한 수치 연구)

  • Lee, Sung-Soo;Kim, Hyuck-Ju;Park, Byoung-Sik;Kim, Jong-Jin;Choi, Gyu-Sung
    • 한국연소학회:학술대회논문집
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    • 2004.06a
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    • pp.235-241
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    • 2004
  • Computations were performed to investigate the effects of air staging on combustion in three stage heavy-oil fired combustion burner. The burner was designed for 3 MW. Different amounts of air are introduced into each 3 three stages by means of each dampers. The goal of the study is to understand combustion phenomena according to each air stage mass ratios through CFD. Air flow rates at three inlets are adjusted by dampers inside a burner. Here, injection conditions of liquid fuel are kept constant throughout all simulations. This assumption is made in order to limit the complexity of oil combustion though it may cause some disagreement. In case of cold flows, only longitudinal velocities arc considered, On the other hand, flow, temperature and NOx generations are taken into account for reactive flows. Simple parametric study was conducted by setting 1'st air stage mass ratio as a parameter. And an optimal operation condition was found. The computational study is based on k-e model, P-1 radiation model(WSGGM) and PDF, and is implemented on a commercial code, FLUENT.

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A Study on Swirl Flow and Combustion Characteristics of Air Staged Low NOx Burner (다단 공기 공급 저 NOx 버너의 선회유동 및 연소특성에 관한 실험적 연구 - 다단공기공급에 의한 연소특성(I) -)

  • Shin, Myung-Chul;Ahn, Je-Hyun;Kim, Se-Won
    • Journal of the Korean Society of Combustion
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    • v.8 no.1
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    • pp.25-35
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    • 2003
  • The objective of this research is to determine generally applicable design principles for the development of internally staged combustion devices. Utilizing a triple annulus combustor, the detailed combustion characteristics are studied. For this triple air staged combustor, the angular momentum weighted by it#s swirl number and air distribution ratio was observed to be the critical criteria of NOx emission. An internal recirculation zone which develops on the centerline of the flame immediately downstream of the burner entraps the fuel into a fuel rich eddy. Then sufficient heat must be transferred from the flame via radiation to the chamber heat transfer surfaces, such that the peak flame temperatures are suppressed when the second air is introduced. It is experimentally found out that the total NOx emission level in this type of burner is below 50ppm(3% Ref. O2) at optimum operating conditions.

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NO Reduction and High Efficiency Combustion by Externally Oscillated Staging Burner

  • Lim, Mun-Sup;Yang, Won;Chun, Young-Nam
    • Environmental Engineering Research
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    • v.14 no.3
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    • pp.158-163
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    • 2009
  • It is difficult for a burner to achieve an increase in combustibility and a reduction of NOx emission, simultaneously. The reason is because thermal NOx could be reduced at low temperature, while the combustibility should be decreased. To solve this problem, an externally oscillated staging burner was developed, and experiment was conducted according to effective parameters. The combustibility could be improved through the accelerated transfer of heat, mass and momentum obtained by external oscillation. Also, NO is reduced by the decrease of residence time of burning gas in the local highest-temperature spot, which is decreased by the external oscillation and fuel staging. Experiments on variables were conducted to determine the reference flame, and the flame generating the lowest NO concentration was selected. The conditions of reference flame were oscillation frequency 250 Hz, sound pressure 1 VPP, and air ratio 1.1, and NO and CO concentrations were 1ppm and 20 ppm, respectively.

The Characteristics of Pulverized Coal Combustion in the Two Stage Cyclone Combustor

  • Joo, Nahm-Roh;Kim, Ho-Young;Chung, Jin-Taek;Park, Sang-Il
    • Journal of Mechanical Science and Technology
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    • v.16 no.9
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    • pp.1112-1120
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    • 2002
  • Numerical investigations on air staging and fuel staging were carried out with a newly designed coaxial cyclone combustor, which uses the method of two stage coal combustion composed of pre-combustor and main combustor. The pre-combustor with a high air/fuel ratio is designed to supply gas at high temperature to the main combustor. To avoid local high temperature region in this process, secondary air is injected in the downstream. Together with the burned gas supplied from the pre-combustor and the preheated air directly injected into main combustor, coals supplied through the main burner react rapidly at a low air/fuel ratio. Strong swirling motion of cyclone combustor keeps the wall temperature high, which makes slagging combustion possible. Alaska, US coal is used for calculations. Predictions were made for various coal flow rates in the main combustor for fuel staging and for the various flow rate of secondary air in the pre-combustor for air staging. In-scattering angles are also chosen as a variable to increase residence times of coal particles. Temperature fields and particle trajectories for various conditions are described. Predicted temperature variations at the wall of the combustor are compared with corresponding experimental data and show a similar trend. The in-scattering angle of 20° is recommended to increase the combustion efficiency in the main chamber.

An Experimental Study on the Combustion Characteristics of a Low NOx Burner Using Reburning Technology

  • Ahn, Koon-Young;Kim, Han-Seok;Son, Min-Gyu;Kim, Ho-Keun;Kim, Yong-Mo
    • Journal of Mechanical Science and Technology
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    • v.16 no.7
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    • pp.950-958
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    • 2002
  • The combustion characteristics of a low NOx burner using reburning technology have been experimentally studied. The return burner usually has three distinct reaction zones which include the primary combustion zone, the reburn zone and the burnout zone by provided secondary air. NOx is mainly produced in a primary combustion zone and a certain portion of NOx can be converted to nitrogen in the rebury zone. In the burnout zone, the unburned mixtures are completely oxidated by supplying secondary air. Liquefied Petroleum Gas (LPG) was used as main and reburn fuels. The experimental parameters investigated involve the main/reburn fuel ratio, the primary/secondary air ratio, and the injection location of rebury fuel and secondary air. When the amount of return fuel reaches to the 20-30% of the total fuel used, the overall NO reduction of 50% is achieved. The secondary air is injected by two different ways including vertical and parallel injection. The injector of secondary air is located at the downstream region of furnace for a vertical-injection mode, which is also placed at the inlet primary-air injection region for a parallel-injection mode. In case of the vertical injection of the secondary air flow, the NOx formation of stoichiometric condition at a primary combustion zone is nearly independent of the rebury conditions (locations, fuel/air ratios) while the NOx emission of the fuel-lean condition is considerably influenced by the reburn conditions. In case of the parallel injection of the secondary air, the NOx emission is sensitive to the air ratio rather than the fuel ratio and the reburning process often coupled with the multiple air-staging and fuel-staging combustion processes.

An Experimental study on swirl flow and combustion characteristics of 3 staged low NOx burner applied with FGR and FIR (FGR 및 FIR을 적용한 3단 저 NOx 버너의 Swirl유동 및 연소특성에 관한 실험적 연구)

  • Shin, Myung-Chul;Kim, Se-Won;Cha, Hak-Ju
    • 한국연소학회:학술대회논문집
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    • 2002.11a
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    • pp.105-112
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    • 2002
  • The objective of this research is to determine generally applicable design principles for the development of internally staged combustion devices. Utilizing a triple annulus combustor, air staged commercial propane flame configuration are studied. For this triple air staged combustor, the angular momentum weighted by it's swirl number and air distribution ratio was observed to be the critical criteria. An internal recirculation zone which develops on the centerline of the flame immediately downstream of the burner entraps the fuel into a fuel rich eddy. Then sufficient heat must he transferred from the flame via radiation to the chamber heat transfer surfaces, such that when the second air is introduced, peak flame temperatures are suppressed. It is experimentally found out that the total NOx emission level in this type of burner is lower than 0.75g/kg.

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An Experimental Study of Petroleum Cokes Air Staged Burner (공기다단 적용 석유코크스 연료 전용 연소기에 대한 실험적 연구)

  • Kwon, Minjun;Lee, Changyeop;Kim, Sewon
    • Journal of the Korean Society of Combustion
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    • v.20 no.2
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    • pp.40-45
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    • 2015
  • This study is aimed to study combustion characteristics of low $NO_X$ burner using petroleum cokes as fuel. The petroleum coke, which is produced through the oil refining process, is an attractive fuel in terms of its high heating value and relatively low price. But petroleum coke is a challenging fuel because of its low volatile content, high sulfur and nitrogen content, which give rise to undesirable emission characteristics and low ignitability. The petroleum cokes burner is operated at fuel rich condition, and overfire air are supplied to achieve fuel lean condition. The low $NO_X$ burner is designed to control fuel and air mixing to achieve air staged combustion, in addition secondary and tertiary air are supplied through swirler. Air distribution ratio of triple staged air are optimized experimentally. The result showed that $NO_X$ concentration is lowest when overfire air is used, and the burner function at a fuel rich condition.