• Title/Summary/Keyword: Air Compressor Design

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Investigation of Transient Performance of An Auxiliary Power Unit Microturbine Engine (보조동력용 마이크로터빈 엔진에 대한 과도성능 해석)

  • Son, Ho-Jae;Kim, Soo-Yong
    • Journal of the Korean Society of Propulsion Engineers
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    • v.11 no.3
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    • pp.20-28
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    • 2007
  • The easiest way to see the phenomena of compressor surge is to show the static and dynamic operation characteristic on the map. Its operation zone will be restricted by the surge limit and, static and transient process must have some margin for it. Effect of rotor moment of inertia, air/gas volumes and heat transfer are factors to cause the transition from the static line. In case a large volume such as heat exchanger exists in the system it will exert a substantial influence to dynamic characteristics. In the present paper, influence of air volume bled from the compressor exit on transient process is investigated with an example of an auxiliary power unit micro-turbine engine. Turbine mass, pressure ratio, rotation speed, power and moment are calculated based on mass and work conservation. Result from the present study can give guidance to design the control system. A computer program is developed to calculate the dynamic process using the MathCAD commercial software.

Firing Test of Core Engine for Pre-cooled Turbojet Engine

  • Taguchi, Hideyuki;Sato, Tetsuya;Kobayashi, Hiroaiki;Kojima, Takayuki;Fukiba, Katsuyoshi;Masaki, Daisaku;Okai, Keiichi;Fujita, Kazuhisa;Hongoh, Motoyuki;Sawai, Shujiro
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.115-121
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    • 2008
  • A core engine for pre-cooled turbojet engines is designed and its component performances are examined both by CFD analyses and experiments. The engine is designed for a flight demonstration of precooled turbojet engine cycle. The engine uses gas hydrogen as fuel. The external boundary including measurement devices is set within $23cm{\times}23cm$ of rectangular cross section, in order to install the engine downstream of the air intake. The rotation speed is 80000 rpm at design point. Mixed flow compressor is selected to attain high pressure ratio and small diameter by single stage. Reverse type main combustor is selected to reduce the engine diameter and the rotating shaft length. The temperature at main combustor is determined by the temperature limit of non-cooled turbine. High loading turbine is designed to attain high pressure ratio by single stage. The firing test of the core engine is conducted using components of small pre-cooled turbojet engine. Gas hydrogen is injected into the main burner and hot gas is generated to drive the turbine. Air flow rate of the compressor can be modulated by a variable geometry exhaust nozzle, which is connected downstream of the core engine. As a result, 75% rotation speed is attained without hazardous vibration and heat damage. Aerodynamic performances of both compressor and turbine are obtained and evaluated independently.

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A Dynamic Model of a Gas Engine-Driven Heat Pump in Cooling Mode for Real-Time Simulation

  • Shin, Young-Gy;Yang, Hoon-Cheul;Tae, Choon-Seob;Jang, Cheol-Yong;Cho, Soo
    • International Journal of Air-Conditioning and Refrigeration
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    • v.14 no.3
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    • pp.85-93
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    • 2006
  • The present study has been conducted to simulate dynamics of a gas engine-driven heat pump (GHP) for the design of control algorithm. The dynamic model of a GHP was based on conservation laws of mass and energy. For the control of refrigerant pressures, actuators such as an engine throttle valve, outdoor fans, coolant three-way valves and liquid injection valves were controlled by P or PI algorithm. The simulation results were found to be realistic enough to be applied for the control algorithm design. The model could be applied to build a virtual real-time GHP system so that it interfaces with a real controller for the purpose of developing control algorithm.

A study on the defects of die casting mold for air-motor housings and on problem-solving measures (에어모터 하우징 양산용 다이캐스팅 금형의 불량과 대책에 관한 연구)

  • Kim, Sei-hwan;Choi, Kye-kwang
    • Design & Manufacturing
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    • v.6 no.1
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    • pp.18-23
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    • 2012
  • HI-WORTH T-32, a non-powered plasma cutter, is a portable cutter that utilizes compressor-plasma inverter. With a special air-pressure piston, the cutter is semiautomatic. When they were produced by die casting dies, the bodies or housings of the cutter have defects about 100 percent of defect rate due to blisters and thermal deformation. Therefore, they are produced by mechanical machining, which leads to a hike in material and machining costs and to the loss of productivity. And companies are left with insignificant profit margins. Besides mechanical machining, this study proposes to modify defective mold and cut down defective rate and boost productivity.

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Process Design to Prevent Internal & External Defects of Cold Extruded Products with Double Ribs (이중 리브를 가진 냉간 압출품의 내.외부 결함 방지를 위한 공정 설계)

  • 김동진;김병민
    • Transactions of Materials Processing
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    • v.8 no.6
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    • pp.612-619
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    • 1999
  • Internal and external defects of an inner pulley for automobile air conditioner are investigated in this study. Inner pulley is a part of compressor clutch assembly of automobile air conditioner. In cold forging of inner pulley, the design requirement are to keep the same height of the inner rib and outer one and to make uniform distribution of hardness in the forged product. At the end of the forging of inner pulley, the piping defect as an external defect begins to form at the back center of the billet. The internal crack as an internal defect also occur at the adiabatic shear band which usually has maximum ductile fracture value. It is important to predict when the internal and external defects occur during the deformation process, in order to minimize the amount of discard that is generated. The finite element simulations are applied to analyze the defects. The validity of the computational results are examined by experiments. These computational results are in good agreement with the experimental ones.

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Helium Recondensing System Utilizing Cascade Roebuck Refrigerators

  • Jeong, Sang-Kwon;Lee, Chang-Gyu;Jung, Je-Heon
    • International Journal of Air-Conditioning and Refrigeration
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    • v.8 no.2
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    • pp.108-118
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    • 2000
  • This paper describes a design of the helium-recondensing system utilizing cascade Roebuck refrigerators. Superconducting generator or motor has the superconducting field wind-ing in its rotor that should be continuously cooled by cryogen. Since liquid helium transfer from the stationary system to the rotor is problematic, cumbersome, and inefficient, the novel concept of a rotating helium-recondensing system is contrived. The vaporized cold helium inside the rotor is isothermally compressed by centrifugal force and expanded sequentially in cascade refrigerators until the helium is recondensed at 4.2 K. There is no helium coupling between the rotor and the stationary liquid helium storage. Thermodynamic analysis of the cascade refrigeration system is performed to determine the key design parameters. The loss mechanisms are explained to identify entropy generation that degrades the performance of the system.

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Design of the Outlet-Port Tube of a Cyclone-Type Oil Separator for a Compressor (사이클론 방식 유분리기의 출구 튜브 설계)

  • Jang, Seongil;Ahn, Joon
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.27 no.8
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    • pp.402-408
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    • 2015
  • A series of numerical simulations have been carried out to study the performances of cyclone-type oil separators, which are designed for refrigeration-system compressors. The corresponding working fluid is R22, which is a typical refrigerant, whereby a mineral-oil droplet is supplied (Ed-highlight-My interpretation). The outlet-tube length in relation to the total chamber volume is considered a design parameter. Depending on the tube length, the separation efficiency varies from 98.7% to 99.3%, while the predicted pressure drop is between 5.1 kPa and 6.4 kPa. Considering both the pressure drop and separation efficiency, the length of the outlet-port tube of the separator is 152 mm.

Unified design approach for single- and 3-phase input air conditioning systems using SiC devices

  • Kim, Simon;Balasubramaniasarma, Swaminathan;Ma, Kwokwai;Chung, Daewoong
    • Proceedings of the KIPE Conference
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    • 2020.08a
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    • pp.205-208
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    • 2020
  • This paper examines the approach, enabled by using SiC power devices, to unify the inverter design for central air conditioning (CAC) system for both single- and 3-phase input, and reduce the PFC inductor size to be PCB-mountable. By using SiC-instead of Si-diode in PFC stage, it is possible to increase the switching frequency from 16kHz to 60kHz to reduce the required PFC inductance from 0.93mH to 0.25mH, thus enable PCB-mounting of inductor. With the next step of using 1200V SiC MOSFET instead of Si-IGBT, the DC link voltage can be boosted from 311Vdc to 550Vdc in PFC stage, allowing the inverter and compressor used in 3-phase input CAC be used for single-phase input as well. Furthermore, using SiC MOSFET in inverter stage can further reduce total loss system total loss to 200.8 W. Simulation and experimental results are presented in the paper.

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A study on design for free cooling system using dry cooler (드라이쿨러를 적용한 외기냉수냉방 시스템 설계에 관한 연구)

  • Yoon, Jung-In;Baek, Seung-Moon;Heo, Jeong-Ho;Kim, Young-Min;Son, Chang-Hyo
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.9
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    • pp.1027-1031
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    • 2014
  • Free cooling system is used to reduce energy consumption of cooling system. Free cooling system is consisted of cooling group and dry-cooler in which heat exchange of chilled water and out air is conducted. Although this system has an excellent energy saving effect in place having cooling load regularly, data or material of design for free cooling system is lacked. In this study, characteristics analysis of free cooling system is conducted through software HYSYS with changing some facts. The main result is following as : Dry-cooler capacity is influenced by out air temperature, required chilled water temperature and LMTD(Logarithmic Mean Temperature Difference) of heat exchanger. As out air temperature is more low, dry-cooler capacity become increased. in addition, as required chilled water temperature is more high and LMTD is more low, the out air temperature range is widened for using dry-cooler. If out air temperature is below $0^{\circ}C$, antifreeze need to be used because freeze and burst can be occurred. In case of South Korea, antifreeze of 34% of ethylene glycol concentration is proper. When compressor load of R22, R134a and R407C is compared, considering environmental regulation and energy consumption, R134a is best working fluid.

Development of V Belt Pulley Design/Analysis System (V 벨트용 풀리 설계/해석 시스템 개발)

  • 이강수;홍종해;손종호;이상헌
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.6
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    • pp.209-218
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    • 2002
  • A V belt pulley is widely used in automotive industry. More than tow pulleys in one automobile are used, such items as crankshaft, water pump, air-con compressor and power steering pump. Although the shape and usage of pulleys are very simple, the design evaluation of a pulley design is difficult because the load conditions and the installation environment are complicated. So, we formulated the design evaluation for the V belt pulley by using CAE system, which enables to develop a design automation system. By using this system, an engineer can evaluate a pulley design easily without any painstaking effort, such as consideration of the complicated loads and CAE activities. Also the system helps to accumulate the design experience of a company, which guides the optimum design based on experience.