• 대한기계학회논문집A
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• 제26권2호
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• pp.340-348
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• 2002

Deformation analysis of injection molded articles whose geometry is considered as the assembly of thin flat plates has been conducted. For the in-mold analysis, thermo-viscoelastic stress calculation of thermo-rheologically simple amorphous polymer and in-mold deformation calculation considering the in-plane mold constraint have been done. Free volume theory has been used to represent the non-equilibrium density state during the fast cooling. At ejection, instantaneous deformation takes place due to the redistribution of in-mold residual stress. During out-of-mold cooling after ejection, thermoelastic model based on the effective temperature has been adopted for the calculation of out-of-mold deformation. In this study, emphasis is also made on the treatment with regard to lateral constraint types during molding process. Two typical mold geometries are used to test the numerical simulation modeling developed in this study.

• 대한기계학회논문집B
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• 제20권10호
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• pp.3313-3321
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• 1996

A fundamental study in cooling and solidification process focused on ice storage was performed, including the interesting phenomena of density inversion, supercooling and dendritic ice. A numerical study was performed for natural convection and ice formation in the cooling and freezing processes with supercooling in a space between double cylinders. When water was cooled under the freezing point by a cooling wall in a cavity, solidification was not started at once, but a subcooled region was formed near the wall. Especially, when the cooling rate was low, subcooled region extended to a wide area. However, after a few minutes, supercooling is released by some triggers. Dendritic ice is suddenly formed within a subcooled region, and a dense ice layer begins to be developed from the cooling wall. Due to the difficulties, most previous studies on solidification process with numerical methods had not treated the supercooling phenomena, i.e. the case considering only the growth of dense ice. In this study, natural convection and ice formation considering existence of supercooling and dendritic ice were analyzed numerically with using finite difference method and boundary fixing method. The results of numerical analysis were well compared with the experimental results.

• The Journal of Advanced Prosthodontics
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• 제9권3호
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• pp.152-158
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• 2017

PURPOSE. The purpose of this study was to evaluate the influence of different coping thicknesses and veneer ceramic cooling rates on the failure load of zirconia-ceramic crowns. MATERIALS AND METHODS. Zirconia copings of two different thicknesses (0.5 mm or 1.5 mm; n=20 each) were fabricated from scanning 40 identical abutment models using a dental computer-aided design and computer-aided manufacturing system. Zirconia-ceramic crowns were completed by veneering feldspathic ceramics under different cooling rates (conventional or slow, n=20 each), resulting in 4 different groups (CONV05, SLOW05, CONV15, SLOW15; n=10 per group). Each crown was cemented on the abutment. 300,000 cycles of a 50-N load and thermocycling were applied on the crown, and then, a monotonic load was applied on each crown until failure. The mean failure loads were evaluated with two-way analysis of variance (P=.05). RESULTS. No cohesive or adhesive failure was observed after fatigue loading with thermocycling. Among the 4 groups, SLOW15 group (slow cooling and 1.5 mm chipping thickness) resulted in a significantly greater mean failure load than the other groups (P<.001). Coping fractures were only observed in SLOW15 group. CONCLUSION. The failure load of zirconia-ceramic crowns was significantly influenced by cooling rate as well as coping thickness. Under conventional cooling conditions, the mean failure load was not influenced by the coping thickness; however, under slow cooling conditions, the mean failure load was significantly influenced by the coping thickness.

• Design & Manufacturing
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• 제16권2호
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• pp.46-52
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• 2022

As the consumer market in the eco-friendly vehicle industry grows, the demand for water pump in a electric car parts market. This study intend to propose a mathematical model that can verify the effect of improving thermal properties when a non-conductive cooling filler liquid is introduced into an electric vehicle water pump. Also, the pros and cons of the immersion cooling method and future development way were suggested by analyzing the cooling characteristics using on the derived analysis solution. Thermal characteristics analysis of electric water pump applied with non-conductive filler liquid was carried out, and the diffusion boundary condition in the motor body and the boundary condition the inside pump were expressed as a geometric model. As a result of analyzing the temperature change for the heat source of the natural convection method and the heat conduction method, the natural convection method has difficulty in dissipating heat because no decrease in temperature due to heat release was found even after 300 sec. Also, it can be seen that the heat dissipation effect was obtained even though the non-conductive filling liquid was applied at the 120 sec and 180 sec in the heat conduction method. It has proposed to minimize thermal embrittlement and lower motor torque by injecting a non-conductive filler liquid into the motor body and designing a partition wall thickness of 2.5 mm or less.

• 한국산학기술학회논문지
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• 제21권9호
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• pp.352-357
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• 2020

본 연구는 선박용 디젤엔진 부품인 축류 단조품을 단조작업에 의하여 제작하는 과정에서 발생하는 품질문제를 해결하기 위하여 수행되었다. 1차, 2차 가열 및 열간 단조를 거쳐 완성된 단조품은 최종 후열처리공정을 거치게 되는데 이 과정에서 발생하는 것으로 알려진 내부 결함문제를 해결하기 위하여 냉각공정을 평가하였다. 자유단조작업을 거쳐 제작된 축류 단조품에는 2차 열간 단조작업 후 냉각과정에서 소재 내부에 존재하고 있던 잔류 수소가 기공이나 미세 균열, 입계, 계면 등으로 확산, 집적됨으로써 균열을 유발하여 내부 결함이 발생하는 것으로 알려져 있으며 실제 작업현장에서 균열발생 사례가 보고되고 있다. 이러한 문제를 해결하기 위하여 수치해석 전용 프로그램인 ANSYS를 사용하여 열전달 수치해석을 수행하였으며, 해석모델은 축류 단조품의 특성상 축대칭요소를 사용하여 구성하였고 단조품 초기 온도 1250 ℃에서 단조작업 완료 후 냉각과정에서 시간이 경과함에 따른 온도변화를 평가하였다. 주어진 4종류의 축류 단조품에 대하여 온도이력을 평가한 결과 단조품 내부에 수소유기균열 발생이 예상되는 250 ℃까지 냉각되는데 소요되는 시간을 알 수 있었으며, 이러한 냉각시간은 추후 열처리 작업의 작업표준으로 적용함으로써 축류 단조품 제작 시품질과 생산성을 높일 수 있다는 것을 알 수 있다.

• Journal of Animal Science and Technology
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• 제63권4호
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• pp.904-918
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• 2021

This study was conducted to investigate the effect of cooling systems on reproductive performance, body temperature, blood metabolites, and the intestinal microbiome in early gestating sows exposed to high ambient temperature. In total, 39 pregnant sows (Landrace × Yorkshire; 2 parities) were randomly assigned to and maintained in the following three treatment groups (13 sows per group) over days 0 to 35 of pregnancy: (i) air cooling (AC; 26.87 ± 1.23℃), (ii) water-drip cooling (WC; 28.81 ± 0.91℃), and (iii) a lack of cooling with heat stress (HS; 30.72 ± 0.70℃). Backfat thickness was measured before and after HS. Feces were collected on day 0 and 35 d of the trial for microbiome analysis, whereas blood was taken at day 35 of pregnancy and analyzed. Reproductive performance and physiological responses were identified at day 35. Respiration rate along with rectal and skin temperatures were lower (p < 0.05) in the AC group than in the HS and WC groups. Serum blood urea nitrogen values were increased (p < 0.05) in the WC group compared with those measured in the AC and HS groups. Triiodothyronine was found at greater levels (p < 0.05) in the AC than in the HS group. Reproductive performance was not affected by the cooling systems. At the phylum level, fecal pathogenic Spirochaete and Euryarchaeota were found in higher numbers (p < 0.05) in all groups after HS. Similarly, at the genus level, the amount of Treponema was greater (p < 0.05) in all groups after HS. In conclusion, our results suggest that AC or WC can ameliorate or mitigate the adverse effects of HS on the physiological parameters of pregnant sows reared under high temperatures.

• 한국항공우주학회지
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• 제33권12호
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• pp.109-116
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• 2005

재생냉각형 액체로켓 연소기의 냉각채널 설계에 대한 탄-소성 구조설계를 수행하였다. 구조해석에 필요한 데이터를 얻기 위하여 여러 가지 온도에서 재생냉각 챔버 제작에 사용하는 구리합금의 단축인장시험을 수행하였다. 재료시험 결과 구리합금은 브레이징 공정 후에 연화되어 강도 값이 매우 저하되며 온도가 증가함에 따라 유동 응력 값이 더 작게 나타났다. 재료시험 데이터를 이용하여 냉각채널의 구조해석을 수행한 결과 채널 내부 냉각유체에 의한 내부압력보다 고온의 연소가스에 의한 열 하중에 의하여 채널의 변형이 심하게 발생함을 확인하였다. 따라서 기계적인 하중을 견딜 수 있는 한도 내에서 냉각채널의 두께를 감소시켜 열 하중을 최소화함으로서 연소기의 무게 감소, 냉각성능 향상, 그리고 구조적인 안정성을 향상시킬 수 있다는 것을 알 수 있었다.

• 한국기계가공학회지
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• 제18권6호
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• pp.55-61
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• 2019

The purpose of this study was to numerically analyze the heat flow characteristics of an automotive radiator. Heat flow analyses were conducted on the cooling water and outdoor air of the radiator, as well as the temperature distribution of the cooling water after heat transfer. The results of the study revealed that neither heat transfer nor radiator volume was affected by the position of the inlet of cooling water. However, temperature distribution was affected by the position of both the inlet and outlet. In case of heat transfer, three models underwent about 158 kW of heat transfer. The difference in cooling water temperature was about $10^{\circ}C$. In case of pressure drop, the core external air side was reduced to about 1,375 Pa, and the internal cooling water side about 14,570 Pa.

• 한국산학기술학회논문지
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• 제11권1호
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• pp.13-20
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• 2010

본 연구의 목적은 Display 산업의 중요성에 주목하여 옥외 광고를 위한 LCD 패널용 콘솔(이하 'LCD 콘솔'이라 한다.)을 개발하는데 있다. 본 연구의 핵심 과제는 LCD 콘솔의 내부온도를 제어할 수 있도록 해주는 냉각시스템(Cooling System)을 개발하는 것이다. 냉각시스템은 상용화되어 있는 냉각휀(Cooling Fan), 히트싱크(Heat sinks), 열전소자(Thermo Electronic Module) 등의 제품들을 시스템적으로 통합시키는 응용기술로서 통계적 검정기법을 적용하여 개발되었다. 본 연구는 먼저 냉각시스템을 설계/제작한 후 실험을 통하여 냉각시스템 제어에 필요한 인자들의 설정 값들을 구하는 과정을 보였다. 이어서 개발된 냉각시스템을 이용하여 46인치 LCD Panel이 탑재된 LCD 콘솔을 설계/제작하고 실험을 통하여 완성품 LCD 콘솔의 성능을 확인하는 과정을 보였다.

• 한국산학기술학회논문지
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• 제13권10호
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• pp.4392-4397
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• 2012

본 연구에서는 우레탄레진(TSR-755)을 이용하여 레이저 조형으로 시작형 몰드를 가공하고, 상용패키지(Unigraphics)를 이용하여 자동차 단자함 케이블 케이스를 설계한 후 사출성형해석(Simpoe-Mold)을 사용하여 충전, 보압, 냉각, 변형해석을 수행하여 게이트 위치 선정 및 냉각 사이클 등을 검토 하였다. 해석결과, 세라믹소재 가공 후 사출금형에 인서트시켜 성형 시 열전도도 및 냉각시간을 줄여 줌을 확인할 수 있으며, 게이트 및 냉각라인 선정을 빠른 시간에 결정할 수 있어 생산성 향상을 가져올 것으로 나타났다.