• Title/Summary/Keyword: Aerospace Materials System

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Evaluation of the Organic Linings at Gas Desulfurization System (탈황 설비용 유기 라이너의 평가)

  • Song, Yo-Seung;Kwan, Hyun-Ok;Jho, Nam-In
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.11
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    • pp.1178-1182
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    • 2012
  • The organic linings at flue gas desulfurization systems (FGD system) in power plant have the excellent chemical properties but, lose the anticorrosive properties according to the aging with environment conditions. The properties of the organic linings depend on the manufacturing company. Therefore, the basic properties of organic linings for the preestimate of life time should be examined by conducting the aging and the bond strength test according to temperature. The pre-aging samples were compared with the post-aging samples. The temperature conditions of the aging process were 70, 150 and $200^{\circ}C$. The bond strength was calculated and the cross sections of fracture surface were examined by optical microscope and SEM. The $T_g$ was examined by DSC, DTA and TGA.

Subscale Main Wing Design and Manufacturing of WIG Vehicle Using Carbon Fiber Composites

  • Park, Hyun-Bum
    • International Journal of Aerospace System Engineering
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    • v.4 no.2
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    • pp.1-4
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    • 2017
  • This work dealt with design and manufacturing of WIG vehicle wing using carbon/epoxy composite materials. In this study, structural design and analysis of carbon composite structure for WIG craft were performed. Firstly, structural design requirement of wing for WIG vehicle was investigated. After structural design, the structural analysis of the wing was performed by the finite element analysis method. It was performed that the stress, displacement and buckling analysis at the applied load condition. And also, manufacturing of subscale wing using carbon/epoxy composite materials was carried out. After structural test of target structure, structural test results were compared with analysis results. Through the structural analysis and test, it was confirmed that the designed wing structure is safety.

A Study on Conceptual Structural Design of Wing for a Small Scale WIG Craft Using Carbon/Epoxy and Foam Sandwich Composite Structure

  • Kong, Chang-Duk;Park, Hyun-Bum;Kang, Kuk-Gin
    • Advanced Composite Materials
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    • v.17 no.4
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    • pp.343-358
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    • 2008
  • This present study provides the structural design and analysis of main wing, horizontal tail and control surface of a small scale WIG (Wing-in-Ground Effect) craft which has been developed as a future high speed maritime transportation system of Korea. Weight saving as well as structural stability could be achieved by using the skin.spar.foam sandwich and carbon/epoxy composite material. Through sequential design modifications and numerical structural analysis using commercial FEM code PATRAN/NASTRAN, the final design structural features to meet the final design goal such as the system target weight, structural safety and stability were obtained. In addition, joint structures such as insert bolts for joining the wing with the fuselage and lugs for joining the control surface to the wing were designed by considering easy assembling as well as more than 20 years service life.

Failure Pressure Prediction of Composite Cylinders for Hydrogen Storage Using Thermo-mechanical Analysis and Neural Network

  • Hu, J.;Sundararaman, S.;Menta, V.G.K.;Chandrashekhara, K.;Chernicoff, William
    • Advanced Composite Materials
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    • v.18 no.3
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    • pp.233-249
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    • 2009
  • Safe installation and operation of high-pressure composite cylinders for hydrogen storage are of primary concern. It is unavoidable for the cylinders to experience temperature variation and significant thermal input during service. The maximum failure pressure that the cylinder can sustain is affected due to the dependence of composite material properties on temperature and complexity of cylinder design. Most of the analysis reported for high-pressure composite cylinders is based on simplifying assumptions and does not account for complexities like thermo-mechanical behavior and temperature dependent material properties. In the present work, a comprehensive finite element simulation tool for the design of hydrogen storage cylinder system is developed. The structural response of the cylinder is analyzed using laminated shell theory accounting for transverse shear deformation and geometric nonlinearity. A composite failure model is used to evaluate the failure pressure under various thermo-mechanical loadings. A back-propagation neural network (NNk) model is developed to predict the maximum failure pressure using the analysis results. The failure pressures predicted from NNk model are compared with those from test cases. The developed NNk model is capable of predicting the failure pressure for any given loading condition.

Stochastic free vibration analysis of smart random composite plates

  • Singh, B.N.;Vyas, N.;Dash, P.
    • Structural Engineering and Mechanics
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    • v.31 no.5
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    • pp.481-506
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    • 2009
  • The present study is concerned with the stochastic linear free vibration study of laminated composite plate embedded with piezoelectric layers with random material properties. The system equations are derived using higher order shear deformation theory. The lamina material properties of the laminate are modeled as basic random variables for accurate prediction of the system behavior. A $C^0$ finite element is used for spatial descretization of the laminate. First order Taylor series based mean centered perturbation technique in conjunction with finite element method is outlined for the problem. The outlined probabilistic approach is used to obtain typical numerical results, i.e., the mean and standard deviation of natural frequency. Different combinations of simply supported, clamped and free boundary conditions are considered. The effect of side to thickness ratio, aspect ratio, lamination scheme on scattering of natural frequency is studied. The results are compared with those available in literature and an independent Monte Carlo simulation.

Mechanical Properties Prediction by Manufacturing Parameters for Braided Composites

  • Kim, Myungjun
    • Journal of Aerospace System Engineering
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    • v.14 no.4
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    • pp.25-31
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    • 2020
  • The development of manufacturing technology for braided composites has led to farther extension of the applications in aerospace structures. Since the mechanical characteristics of braided composites are affected by various materials and manufacturing parameters, it is important to determine the parameters required to appropriately design the braided composite structures. In this study, we proposed a geometric model of RUC (repeating unit cell) for 2D braided composites, and predicted the mechanical properties according to the change of fiber volume fraction, fiber filament size, braiding angle, and gap between adjacent yarns by the yarn slicing technique and stress averaging method. Finally, we analyze the characteristics of mechanical properties according to each manufacturing parameter of the braided composite material.

Review of Radio Frequency Identification and Wireless Technology for Structural Health Monitoring

  • Dhital, Dipesh;Chia, Chen Ciang;Lee, Jung-Ryul;Park, Chan-Yik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.3
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    • pp.244-256
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    • 2010
  • Radio frequency identification(RFID) combined with wireless technology has good potential for structural health monitoring(SHM). We describe several advantages of RFID and wireless technologies for SHM, and review SHM examples with working principles, design and technical details for damage detection, heat exposure monitoring, force/strain sensing, and corrosion detection in concrete, steel, carbon fiber reinforced polymer(CFRP), and other materials. Various sensors combined with wireless communication are also discussed. These methodologies can be readily developed, implemented, and customized. There are some technical difficulties, but solutions are being addressed. Lastly, a surface acoustic wave-based RFID system is presented, and possible future trends of SHM based on RFID and wireless technology are presented.

Fuel Cell End Plates: A review

  • Kim, Ji-Seok;Park, Jeong-Bin;Kim, Yun-Mi;Ahn, Sung-Hoon;Sun, Hee-Young;Kim, Kyung-Hoon;Song, Tae-Won
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.1
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    • pp.39-46
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    • 2008
  • The end plates of fuel cell assemblies are used to fasten the inner stacks, reduce the contact pressure, and provide a seal between Membrane-Electrode Assemblies (MEAs). They therefore require sufficient mechanical strength to withstand the tightening pressure, light weight to obtain high energy densities, and stable chemical/electrochemical properties, as well as provide electrical insulation. The design criteria for end plates can be divided into three parts: the material, connecting method, and shape. In the past, end plates were made from metals such as aluminum, titanium, and stainless steel alloys, but due to corrosion problems, thermal losses, and their excessive weight, alternative materials such as plastics have been considered. Composite materials consisting of combinations of two or more materials have also been proposed for end plates to enhance their mechanical strength. Tie-rods have been traditionally used to connect end plates, but since the number of connecting parts has increased, resulting in assembly difficulties, new types of connectors have been contemplated. Ideas such as adding reinforcement or flat plates, or using bands or boxes to replace tie-rods have been proposed. Typical end plates are rectangular or cylindrical solid plates. To minimize the weight and provide a uniform pressure distribution, new concepts such as ribbed-, bomb-, or bow-shaped plates have been considered. Even though end plates were not an issue in fuel cell system designs in the past, they now provide a great challenge for designers. Changes in the materials, connecting methods, and shapes of an end plate allow us to achieve lighter, stronger end plates, resulting in more efficient fuel cell systems.

A Study on the Ultrasonic Micro-machining and Measurement System (초음파 초정밀 가공 및 측정시스템에 대한 연구)

  • Ju, Jong-Nam;Han, Dong-Cheol;Park, Hui-Jae;Park, Sang-Sin;Je, Seong-Uk
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.7
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    • pp.133-140
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    • 2002
  • Ultrasonic Machining (USM) is widely used in cutting of non-conductive, brittle workpiece materials such as engineering ceramics. However, USM has a limitation in its application to micro machining because problems are occurred in attaching micro tools to the machine and maintaining high precision. Therefore Micro Ultrasonic Machining (MUSM) with WEDM is proposed in this research. The experiments are produced as the change of shaft diameter and abrasive size.

Geometric Modeling of the Skin-Stringer Integrated Panel with Three-Dimensional Woven Composite (3차원 직조 복합재료 스킨-스트링거 일체형 패널의 기하학적 모델링)

  • Yeonhi, Kim;Hiyeop, Kim;Jungsun, Park;Joonhyung, Byun
    • Journal of Aerospace System Engineering
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    • v.16 no.6
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    • pp.8-17
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    • 2022
  • This paper presents a novel geometric modeling technique to predict the mechanical properties of an aircraft wing's skin-stringer integrated panel. Due to mechanical and adhesive fastening, this panel is vulnerable to stress concentration and debonding, so we designed it to integrate the skin and stringer using three-dimensional woven composites. Geometric modeling was conducted by measuring the geometric parameters of the specimen and defining the pattern of the yarns as functions. We used a weighted average model with iso-strain and iso-stress assumptions to predict the mechanical properties of the panel parts. We then compared the results of a finite element analysis with a compression test to verify the accuracy of our model. Our proposed technique proved to be more efficient than the traditional experimental method for predicting the mechanical properties of skin-stringer integrated panels.