• Title/Summary/Keyword: Acoustic emission technology

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Study on Friction Welding of SUS431 and SCM21 for External Shaft of Ship (선외기 샤프트용 재료의 마찰용접에 관한 연구)

  • 오세규;이종환;배명주;오명석
    • Journal of Advanced Marine Engineering and Technology
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    • v.17 no.4
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    • pp.38-48
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    • 1993
  • A study on friction welding of stainless steel bar(SUS431) to chrome molybdenum steel bar(SCM21) was accomplished experimentally through analysis for relations among friction welding conditions, tension test, hardness test, microstructure test and acoustic emission test. The results obtained are summarized as follows ; 1. Through friction welding of SUS431 bar to SCM21 bar, the optimum welding condition by considering on strength and toughness was found to be the range of heating time of 3-5 sec when the number of rotating speed of 2000rpm, heating pressure of 10kg/$mm^2$, and upsetting time of 4 sec. 2. Quantitative ralationship was identified between heating time($T_1$, sec) and tensile strength (${\sigma},\;kgf/mm^2$) of the friction welded joint and the relation equation is $\sigma$=52.62$T_1{^{0.06}}$. 3. Through AE test, quantitative relationship was confirmed between heating time($T_1$, sec) and total AE(N, counts) during welding, and the relation is computed as follows ; N=30413.6$e^{0.06T1}$. 4. It was confirmed that the quantitative ralationship exists between the tensile strength of the welded joints and AE cumulative counts. And the relation is computed as the following ; ${\sigma}$=16.37(ln N)- 116.4. 5. When ONZ=36500-41500 counts by $OT_1Z$=3~5sec, it was identified by experiment that the range of welded joint tensile strength is 55.6-57.7kgf/$mm^2$/ whose joint efficiency is more than 100%, and it was experimentally confirmed that the real-time nondestructive quality(strength) evaluation for the friction welded joints could be possible by acoustic emission technique.

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An Analytical Method for the Evaluation of Micro-cracking in Concrete Shrinkage Induced (콘크리트의 수축으로 인한 미세균열 발생 평가를 위한 해석적 기법)

  • Song, Young-Chul;Kim, Do-Gyeum;Moon, Jae-Heum
    • Journal of the Korea Concrete Institute
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    • v.22 no.1
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    • pp.69-76
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    • 2010
  • The majority of research that has been performed on cracking potential of concrete by shrinkage has assumed that concrete acts as a homogeneous material. However, with this approach, it is not able to evaluate the micro-cracking behavior in concrete due to autogenous shrinkage under unrestrained boundary condition (free boundary condition) nor to understand the cracking behavior properly because of the heterogeneous nature of concrete. To better understand the micro-cracking behavior of concrete induced by autogenous shrinkage, series of experiments were performed measuring the length change and acoustic emission energy. As an analytical approach, this research uses an object oriented finite element analysis code (OOF code) to simulate the behavior of the concrete on a meso-scale. The concrete images used in the simulations were directly obtained from mortar samples. From the experiments and simulation results, it was able to better understand the micro-cracking behaviour of concrete due to shrinking of paste phase and internal restraint by aggregates.

Evaluation of Microscopic Damage to TIG Welded Carbon Steel using Acoustic Emission and Ultrasonic Test (음향방출과 초음파를 이용한 TIG 용접탄소강의 미시적 손상평가)

  • Lee, Joon-Hyun;Lee, Jin-Kyung
    • Journal of Ocean Engineering and Technology
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    • v.26 no.5
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    • pp.5-10
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    • 2012
  • In this study, carbon steel (A53) is used as the material for the pipes in a marine plant and ship industry. Welds are necessary to join the carbon steel, and the effect of this welding on the properties of the carbon steel has been studied by many researchers. In this study, the dynamic behavior of welded carbon steel was studied using an acoustic emission (AE) technique, which is a nondestructive test. There are numerous AE parameters that can be used to analyze the damage behavior of carbon steel by external loading. The AE parameters of energy, cumulative count, amplitude, and AE event were used, and each parameter was differentiated according to the degree of damage to the carbon steel. The energy showed a high level at the elastic range of the load curve, while the amplitude had the highest value at the hardening region. The cumulative count showed a growth tendency similar to the loading curve. In addition, an ultrasonic technique and hardness test were applied to evaluate the mechanical properties according to the base zone, HAZ region, and weld zone of the weld specimen. The velocity and attenuation ratio showed little change between zones, and an evaluation of the ultrasonic waves on each zone of the specimen was found to be a useful method to clarify the mechanical properties of the carbon steel.

Leak Detection and Evaluation for Power Plant Boiler Tubes Using Acoustic Emission (음향방출을 이용한 보일러튜브 누설평가)

  • Lee, Sang-Guk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.1
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    • pp.45-51
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    • 2004
  • Boiler tubes in power plants are often leaked due to various material degradations including creep and thermal fatigue damage under severe operating conditions such as high temperature and high pressure over an extended period of time. To monitor and diagnose the tubes on site and in real time, the acoustic emission (AE) technology was applied. We developed an AE leak detection system, and used it to study the variation of AE signal from the on-site tubes in response to the changes in the boiler operation condition and to detect the locations of leakage based on it. Detection of leak was performed by acquiring and evaluating the signals in separate regimes of high and low frequency signal. As a result of these studies, we found that on-line monitoring and detection of leak location for boiler tubes is possible using the developed system. Thus, the system is expected to contribute to the safe operation of power plants, and prevent economic losses due to potential leak.

Diagnosis and Monitoring of Socket Welded Pipe Damaged by Bending Fatigue Using Acoustic Emission Technique (음향방출법을 이용한 굽힘피로 손상된 소켓용접배관의 진단 및 감시)

  • Kim, C.S.;Oh, S.W.;Park, Ik-Keun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.4
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    • pp.323-330
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    • 2008
  • High cycle bending fatigue of socket welded small bore pipe was characterized, and also the fatigue crack initiation of small bore pipe was monitored in situ by the acoustic emission (AE) technique. The STS 316L stainless steel specimens were prepared by gas tungsten arc welding (GTAW) process having the artificial defect (i.e., lack of penetration) and defect free at the root. The fatigue failure was occurred at the loc for high stress and root for relatively low stress. The crack initiation cycles ($N_i$) was defined to the abrupt increase in AE counts during the fatigue test, and then the cracks were observed by the radiographic test and electron microscope before and after the fatigue crack initiation cycles. The socket welded pipe damaged by bending fatigue was studied regarding the welding defect, failure mode, and crack initiation cycles for the diagnosis and monitoring.

Acoustic Emission based early fault detection and diagnosis method for pipeline (음향방출 기반 배관 조기 결함 검출 및 진단 방법)

  • Kim, Jaeyoung;Jeong, Inkyu;Kim, Jongmyon
    • Asia-pacific Journal of Multimedia Services Convergent with Art, Humanities, and Sociology
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    • v.8 no.3
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    • pp.571-578
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    • 2018
  • The deteriorated pipline often causes the unexpected leakage and crack. Negligence and late maintenance leads the enormous damage for gas and water resource. This paper proposes early fault detection and diagnosis algorithm for pipeline using acoustic emission (AE) signals. Early fault detection method for pipeline compares the frequency amplitude of the spectrum to that of the spectrum in normal condition. Larger amplitude of the spectrum indicates abnormal condition. Early fault diagnosis algorithm uses support vector machines (SVM), which is trained for normal and abnormal conditions to diagnose the measured AE signal from the target pipeline. In the experiment, a pipeline testbed is constructed similarly to real industrial pipeline. Normal, 5mm cracked, 10mm holed pipelines are installed and tested in this study. The proposed fault detection and diagnosis technique is validated as an efficient approach to detect early faulty condition of pipeline.

Acoustic emission characteristics during damage-zone formation around a circular opening

  • Jong-Won Lee;Eui-Seob Park;Junhyung Choi;Tae-Min Oh;Min-Jun Kim
    • Geomechanics and Engineering
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    • v.36 no.5
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    • pp.511-525
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    • 2024
  • Underground openings significantly affect the mechanical stability of underground spaces and create damaged zones. This study investigated the acoustic emission (AE) characteristics associated with the formation of damaged zones around circular openings. Uniaxial compression experiments were conducted on three types of rock specimens, namely, granite (GN-1 and GN-2), gabbro (GB), and slate (SL), containing a circular opening. AE and digital image correlation (DIC) techniques were used to monitor and evaluate the damaged zones near the circular openings. The AE characteristics were evaluated using AE parameters, including count, energy, amplitude, average frequency, and RA value. The DIC results revealed that the estimated diameters of the damaged zones of GN-1, GN-2, GB, and SL were 1.66D, 1.53D, 1.49D, and 1.9D, respectively. The average displacements at the surface of the damaged zones for these specimens were 0.814, 0.786, 0.661, and 0.673 mm, respectively, thus demonstrating a strong correlation with Young's modulus. The AE analysis with DIC revealed that tensile failure occurred in the direction parallel to the maximum compression axis as the load increased. Thus, this study provides fundamental data for a comprehensive analysis of damaged zones in underground openings and will facilitate the optimization of rock engineering projects and safety assessments thereof.

Acoustic Emmision Characteristics according to Failure Modes of Pipes with Local Wall Thinning (감육배관의 손상모드에 따른 음향방출 특성)

  • 안석환;남기우;김선진;김진환;김현수;박인덕
    • Journal of Ocean Engineering and Technology
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    • v.16 no.5
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    • pp.66-72
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    • 2002
  • Fracture behaviors of pipes with local wall thinning are very important for the integrity of nuclear power plant. However, effects of local wall thinning on strength and fracture behaviors of piping system were not well studied. Acoustic emission(AE) has been widely used in various fields because of its extreme sensitivity, dynamic detection ability and location of growing defects. In this study, we investigated failure modes of locally wall thinned pipes and AE signals by bending test. From test results, we could be divided four types of failure modes of ovalization, crack initiation after ovalization, local buckling and crack initiation after local buckling. And fracture behaviors such as elastic region, yielding region, plastic deformation region and crack progress region could be evaluated by AE counts, accumulative counts and time-frequency analysis during bending test. The result of the frequency range is expected to be basic data that can inspect plants in real-time.

Development of application technology to diagnose particles with the acoustic emission sensors in GIS (GIS내 이물진단을 위한 AE센서 적용기술)

  • Kim, K.H.;Choi, J.G.;Kim, M.K.;Sun, J.H.;Kim, I.S.;Yoon, J.Y.
    • Proceedings of the KIEE Conference
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    • 2002.07c
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    • pp.1742-1744
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    • 2002
  • This paper described the outputs of acoustic sensors due to the vibration of particles in the mock up GIS. We used the two type of acoustic sensors which had 150kHz resonant frequency and 60kHz resonant frequency respectively. In the experiment of the mock up GIS, we paid attention to the relationship between outputs of sensors and particles and we found that the ratios of outputs related with the lengths of particles. We developed the apparatus including the above diagnosis algorithm for GIS.

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Detection of Acoustic Signal Emitted during Degradation of Lithium Ion Battery (리튬이온전지의 열화손상에 의한 음향방출 신호 검출)

  • Choi, Chan-Yang;Byeon, Jai-Won
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.2
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    • pp.198-204
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    • 2013
  • Acoustic emission(AE) signal was detected during charge and discharge of lithium ion battery to investigate relationships among cumulative count, discharge capacity, and microdamages. AE signal was received during accelerated charge/discharge cycle test of a coin-type commercial battery. A number of AE signals were successfully detected during charge and discharge, respectively. With increasing number of cycle, discharge capacity was decreased and AE cumulative count was observed to increase. Microstructural observation of the decomposed battery after cycle test revealed mechanical damages such as interface delamination and microcracking of the electrodes. These damages were attributed to sources of the detected AE signals. Based on a linear correlation between discharge capacity and cumulative count, feasibility of AE technique for evaluation of battery degradation was suggested.