• Title/Summary/Keyword: Accelerated lifetime

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A Study of Lifetime Prediction by Applying Solar UV Program of Retro-reflection Sheet (재귀반사시트의 Solar UV를 적용한 수명예측에 관한 연구)

  • Kim, Chang-Hwan;Han, Jin-Wook;Kim, Tae-Jin;Kim, Gun-Ok
    • Applied Chemistry for Engineering
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    • v.28 no.1
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    • pp.35-41
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    • 2017
  • Materials exposed to outside will deteriorate due to various weathering factors such as sunlight, heat, temperature, humidity and so on. Therefore, predicting speed of degradation and life time is a very important issue. This research uses retro-reflective sheets with white and green which are most commonly used colors to conduct the outdoor exposure test and acceleration test of xenon arc in Arizona state in the United States, Chennai in India, Sanary in France and Seosan in Korea to measure the reflective performance of retro-reflection. The accelerated factor was obtained by using regression analysis through reflective values obtained from the acceleration test of xenon arc from Seosan area. Also, by using solar uv program, the accelerated factor of various climate regions were obtained and it was confirmed that the accelerated factor of Senary was 1.04, Arizona 1.82, Chennai 1.92 times higher than that of Seosan.

Comparison of Storage Lifetimes by Variance Assumption using Accelerated Degradation Test Data (파괴적 가속열화시험 데이터의 분산가정에 따른 수명비교)

  • Kim, Jonggyu;Back, Seungjun;Son, Youngkap;Park, Sanghyun;Lee, Moonho;Kang, Insik
    • Journal of the Korea Institute of Military Science and Technology
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    • v.21 no.2
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    • pp.173-179
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    • 2018
  • Estimating reliability of a non-repairable system using the degradation data, variance assumption such as homogeneity (constant) or heteroscedasticity (time-variant) could affect accuracy of reliability estimation. This paper showed reliability estimation and comparison results under normal conditions using accelerated degradation data obtained from destructive measurements, according to variance assumption of the data at each measurement time. Degradation data from three accelerated conditions with stress factors of temperature and humidity were used to estimate reliability. The $B_{10}$ lifetime was estimated as 1243.8 years by constant variance assumption, and 18.9 years by time-variant variance. And variance assumption provided different analysis results of important stresses to reliability. Thus, accurate assumption of variance at each measurement time is required when estimating reliability using degradation data of a non-repairable system.

Storage Reliability Assessment of Springs for Turbo Engine Components (터보엔진 구성품용 스프링의 저장 신뢰성 평가)

  • Chang, Mu-Seong;Lee, Choong-Sung;Park, Jong-Won;Kim, You-Il;Kim, Sun Je
    • Journal of the Korean Society of Propulsion Engineers
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    • v.23 no.4
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    • pp.42-49
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    • 2019
  • This paper presents a method to predict the storage reliability of springs for turbo engine components based on an accelerated degradation test. The reliability assessment procedure for springs is established to proceed with the accelerated degradation test. The spring constant is selected as the performance degradation characteristic, the temperature is determined to be the stress factor that deteriorates the spring constant. The storage tests are performed at three temperature test conditions. The spring constant is measured periodically to check the degradation status of the springs. Failure times of the springs are predicted by using the degradation model. Finally, the storage lifetime of the springs at normal use conditions is predicted using an accelerated model and failure times of all test conditions.

Fatigue properties of welded joints for TMCP steels (TMCP 고장력강 용접부의 피로 특성에 관한 연구)

  • 임채범;권영각;엄기원
    • Journal of Welding and Joining
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    • v.8 no.2
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    • pp.40-52
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    • 1990
  • Fatigue behavior of the AH, DH and EH grade TMCP(Thermo-Mechanical Control Process) steels was studied. High cycle and low cycle fatigue tests were carried out for the weldment and base metal of each steel. The results showed that the fatigue limit at 2 * $10^6$ cycles was 33 to 37 kg/$mm^2$ for the base metal and 30 to 34 kg/$mm^2$ for the weldment. The ratio of fatigue limit to tensile strength for TMCP steels was 0.65 to 0.71, which was a value close to the upper limit for the ordinary steels. It was also found that the high cycle fatigue behavior of TMCP steels could be affected by the microstructures of base metal. It will be necessary to have fine structure for TMCP steels to increase the fatigue resistance. In low cycle fatigue test, the fatigue lifetime of AH and DH steels accorded well with the ASME best fit curve, while that of EH steel was considerably lower than the fatigue lifetime of the other steels. Fatigue resistance of the weldment made by high heat input(180kJ/cm) welding was not lower than that made by low heat input(80kJ/cm) welding in case of high cycle fatigue, but the high heat input welding decreased the fatigue resistance in case of low cycle fatigue.

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A Study on the Main Failure Mode Analysis and Lifetime Improvement of Hydraulic Servo Actuators (유압서보 액추에이터의 주 고장모드 분석 및 수명개선에 관한 연구)

  • Lee, Yong-Bum;Jung, Dong-Soo;Lee, Gi-Chun;Kang, Bo-Sik;Lee, Jong-Jik
    • Journal of Drive and Control
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    • v.15 no.4
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    • pp.48-54
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    • 2018
  • The hydraulic servo actuator has always operated very precisely with high frequency and small displacement, and is used continuously for a long time. The hydraulic servo actuator of the test equipment used in the accelerated life test in order to guarantee the service life of the automotive parts failed earlier than the products before finishing the test. This study performed an analysis on the cause of the failure of the hydraulic servo actuator used in the test equipment, changed the design of the actuator to solve the root cause of the main failure mode, and developed the improved servo actuator. Based on above process, this study established a better performances and longer lifetime of the servo actuator after testing.

Lifetime Prediction of Geogrids for Reinforcement of Embankments and Slopes through Time-Temperature Superposition

  • Koo, Hyun-Jin;Kim, You-Kyum;Kim, Dong-Whan
    • Corrosion Science and Technology
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    • v.4 no.4
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    • pp.147-154
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    • 2005
  • The creep resistance of geogrids is one of the most significant long-term safety characteristics used as the reinforcement in slopes and embankments. The failure of geogrids is defined as creep strain greater than 10%. In this study, the accelerated creep tests were applied to polyester geogrids at various loading levels of 30, 50% of the yield strengths and temperatures using newly designed test equipment. Also, the new test equipment permitted the creep testing at or above glass transition temperature($T_g$) of 75, 80, $85^{\circ}C$. The time-dependent creep behaviors were observed at various temperatures and loading levels. And then the creep curves were shifted and superposed in the time axis by applying time-temperature supposition principles. The shifting factors(AFs) were obtained using WLF equation. In predicting the lifetimes of geogrids, the underlying distribution for failure times were determined based on identification of the failure mechanism. The results confirmed that the failure distribution of geogrids followed Weibull distribution with increasing failure rate and the lifetimes of geogrids were close to 100 years which was required service life in the field with 1.75 of reduction factor of safety. Using the newly designed equipment, the creep test of geogrids was found to be highly accelerated. Furthermore, the time-temperature superposition with the newly designed test equipment was shown to be effective in predicting the lifetimes of geogrids with shorter test times and can be applied to the other geosynthetics.

A Study on the Reliability Improvement of Guided Missile (유도탄의 신뢰성 향상 방안 고찰)

  • Kim, Bohyeon;Hwang, Kyeonghwan;Hur, Jangwook
    • Journal of Applied Reliability
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    • v.16 no.3
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    • pp.208-215
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    • 2016
  • Purpose: ASRP for the domestic development guided missiles requires not only for the reliability evaluation of the products in storage but also for the life cycle management of the products including development prototypes and initial production items. Methods: For this purpose, it should be performed to build a performance database before and after the accelerated aging test with shelf life items including development prototypes and initial production items, based on which the lifetime prediction should also be carried out. In addition, HILS must be applied for the acceptance test with the initial and follow-up production items, and also for ASRP for the long-term storage products in order to secure systematic quality assurance. Results: The results for the life cycle reliability Improving of domestic development of guided missiles are DB building of prescription Item performance, active application of HILS, Management associated with guided missiles life cycle and to Secure technology data about the introduction of foreign guided missiles. Conclusion: Furthermore, it is demanded that DTaQ, the managing agency of ASRP, actively take part in the process to maintain reliability engagement consistency over the life cycle of guided missiles.

Accelerated Weathering Test of Urethane Paint for Heavy Construction Equipment (중장비용 우레탄 도료 내후성 가속시험)

  • 김대용;김영준
    • Journal of Applied Reliability
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    • v.1 no.2
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    • pp.79-93
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    • 2001
  • Recently, new aspects of paints such as a beautiful appearance, use of environmentally friendly paints, etc., in addition to the superior performance of paints have been requested for industrial paints including the paints for heavy construction equipment and others. Particularly, the quality of appearance of coating affects the sales of heavy construction equipment. And the necessity for the paints to have a superior weather-proof property without changing the luster or color even after long-time exposure to the open air is emphasized. The change in the surface color and luster of the paint due to the natural environment progresses very slowly, and it takes a long time to verify material properties when developing new paints. In order to improve such methods, weathering tests are performed in many laboratories as a test for accelerating aging of coating, and the lifetime of the products is estimated through evaluation of the weathering (environment-proof) quality of paints. However, not a great deal of research activity has been conducted up to the present time since the interrelationship between the actual results of testing and field data is different for each paint and it takes a long time to study relevant materials. Therefore, introduced in the present study is the estimation of the change in the quality of appearance of coating in the field through the accelerated aging test among the cases of improvement of the quality of appearance of the urethane paint for heavy construction equipment.

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A Study on Cable Lifetime Evaluation Based on Characteristic Analysis of Insulation Resistance by Acceleration Factor of the Arrhenius Equation (아레니우스 방정식의 가속인자를 만족하는 절연저항특성 분석에 의한 케이블 수명평가 연구)

  • Um, Kee-Hong;Lee, Kwan-Woo
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.14 no.5
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    • pp.231-236
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    • 2014
  • With the development of industry these days, the demand for electric power increases and the larger capacity for power transfer is required. The scales of facilities should become larger; and the relative systems are required to operate with a higher degree of reliability. Therefore, stabilization of electric power systems is an important issue. The high degree of reliability required in the process of production and supply of electric power is an essential part of industrial society. Accident such as blackouts causes a hugh amount of economic losses to the high-tech industrial society dependent upon electric power. In this paper, in order to determine a stable operation of high-voltage power cable, used as a unique means of delivering electric power generated at a power station, we figure out the time rate of change of insulation resistance following a decay accelerating factor Arrhenius equation. With the data from the insulation resistance, we can determine the lifetime of power cable in operation.

A Study on Reliability Design of Fracture Mechanics Method Using FEM (유한요소법을 이용한 파괴 역학적 방법의 신뢰성설계기술에 관한 연구)

  • Baik, Seung-Yeb;Lee, Bong-Gu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.7
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    • pp.4398-4404
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    • 2015
  • Stainless steel sheets are widely used as the structural material for dynamic machine structures, These kinds structures used stainless steel sheets are commonly fabricated by using the gas welding, For fatigue design of gas welded joints such as various type joint. It is necessary to obtain design information on stress distribution at the weldment as well as fatigue strength of gas welded joints. Thus in this paper, ${\Delta}P-N_f$ curves were obtained by fatigue tests. and, ${\Delta}P-N_f$ curves were rearranged in the ${\Delta}{\sigma}-N_f$ relation with the hot spot stresses at the gas welded joints. Using these results, the accelerated life test(ALT) is conducted. From the experiment results, an life prediction model is derived and factors are estimated. So it is intended to obtain the useful information for the fatigue lifetime of welded joints and data analysis by statistic reliability method, to save time and cost, and to develop optimum accelerated life prediction plans.