• 제목/요약/키워드: Abrasive powder

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미세 hydorxyapatite 분말을 이용한 개선된 치아표면의 미세구조 (Microstructure of Improved Tooth Surface Using Fine Hydroxyapatite Powder)

  • 류수착;임병기;김홍성;박영민
    • 한국재료학회지
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    • 제17권10호
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    • pp.544-547
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    • 2007
  • Human teeth were scratched by the abrasive paper, dropping in hydroxyapatite solution during 1, 2, 3, 4 months. We studied teeth surface change with SEM each months. After 1 months treatment the surface appeared the change. Because of the hydroxyapatite ion exchange mechanism. The scratched surface was recovered by the hydroxyapatite. The results of EDS showed that $Ca^{2+}$ ion and $PO_4^{3-}$ ion were removed from hydroxyapatite solution to scratched teeth surface.

자기력 최적화에 따른 전해-자기 복합가공의 특성 평가에 관한 연구 (Study on Characteristics of EP-MAP Hybrid Machining by Optimization of Magnetic Flux Density)

  • 박창근;곽재섭
    • 대한기계학회논문집A
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    • 제37권3호
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    • pp.319-324
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    • 2013
  • 본 연구에서는 CNT-Co 복합체를 이용한 전해-자기(EP-MAP) 복합가공 공정을 개발하였다. CNT-Co 복합체는 높은 강도와 뛰어난 전기적 성질을 가지는 소재이기 때문에 전해-자기 복합가공의 연마재 및 전극으로 적합하다. 전해-자기 복합가공의 시너지 효과를 평가하기 위해서 각 실험조건하에서 특성평가 실험이 수행되었으며, 각 실험인자는 자기력, 전해액, 공구의 회전속도, 전해전압, 간극 등이 있다. 그 결과 CNT-Co 복합체와 화학적 반응이 없는 $NaNO_3$ 가 본 공정의 가장 적절한 전해액으로 선정되었다. 그리고 높은 자기력은 가공중의 CNT-Co 복합체내에 전해액 유동을 방해하는 인자이다. 이로 인해 공작물의 표면상의 가공부위에 열에너지가 상승하게 되고 공작물 표면손상과 피팅현상이 발생하여 가공효율성이 떨어지게 된다.

재활용 천연광물 연마재의 연마성능 (Ability of the Natural Abrasives Recovered from Sludge)

  • 조성백;서명덕;조건준;이수정
    • 한국광물학회지
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    • 제22권4호
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    • pp.353-358
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    • 2009
  • CRT 브라운관 패널의 연마과정에서 배출되는 폐연마슬러지로부터 석류석 등의 연마재를 회수하고, 연마성능을 평가하였다. 재활용 부석과 석류석으로 연마한 유리의 평균표면거칠기값(Ra = $0.025{\mu}m$, = $0.029{\mu}m$)은 새 연마재로 연마한 유리에서의 값(Ra = $0.039{\mu}m$, $0.031{\mu}m$)보다 작았으며 표면의 선이나 홈도 적었다. 루즈의 경우 유리 파편이 혼입되어 연마재로 재활용하기에는 적합하지 않다. 본 기술을 이용하여 폐연마슬러지에 함유된 천연연마재 광물자원인 부석과 석류석을 회수한다면 CRT 유리 연마공정에서 재활용할 수 있고, 슬러지 매립으로 발생되는 처리비용과 환경오염문제를 줄일 수 있을 것이다.

자동차용 마찰재에 함유된 세라믹분말의 함량에 따른 마찰특성 (Friction Characteristics of Automotive Friction Materials with Ceramic Powder Contents)

  • 이용진;류재경;김택남
    • 한국재료학회지
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    • 제19권7호
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    • pp.403-406
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    • 2009
  • The friction characteristics of automotive brake friction materials that contained different ceramic content were investigated. Several kinds of raw materials, such as resin-based binder, reinforcing fiber, friction restraint, abrasive, and filling materials were mixed, pressed, and heated in order to make the brake friction materials. The contents of SiC and $BaSO_4$ changed from 5 vol% to 20 vol%, respectively. In addition to this, the content of $Al_2O_3$ adjusted from 1 vol% to 16 vol%. The surface morphology of the SiC containing sample appeared rough while more debris was observed when the contents of SiC increased. This implies that the SiC containing brake composite was not adequate for the automobile. However, the relatively smooth surface was observed in samples that contained the $Al_2O_3$. But the roughness was low with a content of 11 vol% $Al_2O_3$ compared to the other samples. This is consistent with the abrasive properties of the samples. In the case of $BaSO_4$ containing samples, the smoothes surface was observed in the contents of 15 vol% $BaSO_4$. Thus, it was concluded that the 11 vol% $Al_2O_3$ and 15 vol% $BaSO_4$ containing composite would be the optimum content for the brake composite. Similar to the results of the surface morphology, the abrasion resistance consistently decreased when the content of SiC increased. On the contrary, the sample that contained 11 vol% $Al_2O_3$ and 15 vol% $BaSO_4$ showed the highest abrasion resistance compared to the other samples.

The effects of physical decontamination methods on zirconia implant surfaces: a systematic review

  • Tan, Nathan Chiang Ping;Khan, Ahsen;Antunes, Elsa;Miller, Catherine M;Sharma, Dileep
    • Journal of Periodontal and Implant Science
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    • 제51권5호
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    • pp.298-315
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    • 2021
  • Purpose: Peri-implantitis therapy and implant maintenance are fundamental practices to enhance the longevity of zirconia implants. However, the use of physical decontamination methods, including hand instruments, polishing devices, ultrasonic scalers, and laser systems, might damage the implant surfaces. The aim of this systematic review was to evaluate the effects of physical decontamination methods on zirconia implant surfaces. Methods: A systematic search was conducted using 5 electronic databases: Ovid MEDLINE, PubMed, Scopus, Web of Science, and Cochrane. Hand searching of the OpenGrey database, reference lists, and 6 selected dental journals was also performed to identify relevant studies satisfying the eligibility criteria. Results: Overall, 1049 unique studies were identified, of which 11 studies were deemed suitable for final review. Air-abrasive devices with glycine powder, prophylaxis cups, and ultrasonic scalers with non-metal tips were found to cause minimal to no damage to implantgrade zirconia surfaces. However, hand instruments and ultrasonic scalers with metal tips have the potential to cause major damage to zirconia surfaces. In terms of laser systems, diode lasers appear to be the most promising, as no surface alterations were reported following their use. Conclusion: Air-abrasive devices and prophylaxis cups are safe for zirconia implant decontamination due to preservation of the implant surface integrity. In contrast, hand instruments and ultrasonic scalers with metal tips should be used with caution. Recommendations for the use of laser systems could not be fully established due to significant heterogeneity among included studies, but diode lasers may be the best-suited system. Further research-specifically, randomised controlled trials-would further confirm the effects of physical decontamination methods in a clinical setting.

고순도 SiC 미분말을 적용한 4H-SiC 단결정 성장에 관한 연구 (Study on the growth of 4H-SiC single crystal with high purity SiC fine powder)

  • 신동근;김병숙;손해록;김무성
    • 한국결정성장학회지
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    • 제29권6호
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    • pp.383-388
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    • 2019
  • 개선된 열탄소환원법으로 합성된 금속불순물함량 1 ppm 이하의 고순도 SiC 미립 분말을 이용하여 2,100℃ 이상고온의 RF 가열 PVT 장치에서 SiC 단결정을 성장시켰으며, In-situ x-ray 이미지 분석을 통해 성장과정 중 분말의 승화거동 및 단결정 성장거동을 관찰하였다. SiC 분말은 단결정 성장의 공급원으로 온도가 높은 외곽 부분부터 소진되고 graphite 잔여물이 남았다. 성장 중 원료의 흐름은 가운데 부분으로 집중되었으며 SiC 단결정의 성장거동에도 영향을 미쳤는데, 이는 미립분말로 인한 도가니 내부 온도분포 차이가 원인으로 예상되었다. 단결정 성장이 완료된 후, 단결정 잉곳을 1 mm 두께의 단결정 기판으로 절단하고 또한, 잉곳에서 얻어진 단결정 기판은 전반적으로 짙은 황색의 4H -SiC가 관찰되었으며, 외곽에 일부 발생한 다결정은 시드결정을 시드홀더에 부착하는 과정에서 혼입된 기포층과 같은 불순물 혼입이 원인으로 사료된다.

석재가공용 다이아몬드 톱의 제조 및 특성 (The fabrication and characterization of hard rock cutting diamond saw)

  • 이현우;전우용;이오연;설경원
    • 한국분말재료학회지
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    • 제11권5호
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    • pp.412-420
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    • 2004
  • The purpose of the present study is to determine an optimum composition using cheaper powders keeping with high performance of hard rock cutting diamond saw blade. With 50Fe-20(Cu . Sn)-30Co specimen, a part of Co was replaced by Ni(5%, 10%, and 15%, respectively). These specimens were hot pressed and sintered for predetermined time at various temperature. Sintering is performed by two different methods of temperature controlled method and specimen dimension controlled method. In order to determine the property of the sintered diamond saw blade, 3 point bending tester, X-ray diffractometer, and SEM were used. As the Co in the bond alloy was replaced by Ni, the hardness of the specimen increased. Thus the 50Fe-20(CuㆍSn)-15Co-15Ni specimen showed the maximum hardness of 104(HRB). The results of 3 point bending test showed that flexure strength decreased along with increase in Ni content. This is attributed to the formation of intermetallic compound(Ni$_{x}$Sn) determined by X-ray diffraction. The fracture surface after 3 point bending test showed that diamond was fractured in the specimen containing 0%, 5%, and 10%Ni, and the fracture occurred at the interface between diamond and matrix in the specimen containing 15%Ni. The cutting ability test showed that the abrasive property was not changed in the specimen containing 0%, 5%, and 10%Ni. The optimum composition determined in this study is 50Fe-20(CuㆍSn)-20Co-10Ni.

The Lubricant Effect of Oxidation and Wear Products of HVOF Co-alloy T800 Powder Coating

  • Cho, Tong Yul;Yoon, Jae Hong;Kim, Kil Su;Song, Ki Oh;Youn, Suk Jo;Chun, Hui Gon;Hwang, Soon Young
    • Corrosion Science and Technology
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    • 제6권4호
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    • pp.159-163
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    • 2007
  • Micron size Co-alloy 800 (T800) powder is coated on the high temperature, oxidation and corrosion resistant super alloy Inconel 718 substrate by the optimal high velocity oxy-fuel (HVOF) thermal spray coating process developed by this laboratory. For the study of durability improvement of high speed spindle operating without lubricants, friction and sliding wear behaviors of the coatings are investigated both at room and at an elevated temperature of $1000^{\circ}F(538^{\circ}C)$. Friction coefficients, wear traces and wear debris of coatings are drastically reduced compared to those of non-coated surface of Inconel 718 substrate both at room temperature and at $538^{\circ}C$. Friction coefficients and wear traces of both coated and non-coated surfaces are drastically reduced at higher temperature of $538^{\circ}C$ compared with those at room temperature. At high temperature, the brittle oxides such as CoO, $Co_{3}O_{4}$, $MoO_2$ and $MoO_3$ are formed rapidly on the sliding surfaces, and the brittle oxide phases are easily attrited by reciprocating slides at high temperature through oxidation and abrasive wear mechanisms. The brittle solid oxide particles, softens, melts and partial-melts play roles as solid and liquid lubricants reducing friction coefficient and wear. These show that the coating is highly recommendable for the durability improvement coating on the machine component surfaces vulnerable to frictional heat and wear.

반도체 웨이퍼 다이싱용 나노 복합재료 블레이드의 제작 (Fabrication of Organic-Inorganic Nanocomposite Blade for Dicing Semiconductor Wafer)

  • 장경순;김태우;민경열;이정익;이기성
    • Composites Research
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    • 제20권5호
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    • pp.49-55
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    • 2007
  • 반도체 쿼츠 웨이퍼 다이싱용 블레이드는 마이크로/나노 디바이스와 부품을 제조하기 위해 고정밀도의 가공성을 요구한다. 따라서 균일한 마이크로/나노 선폭의 가공을 위해서는 블레이드의 제작 단계에서 균일한 두께와 밀도를 유지하는 것이 중요하다. 기존의 실리콘웨이퍼 가공을 위해서는 금속의 블레이드가 사용되고 있지만 쿼츠 웨이퍼 가공을 위해서는 고분자 복합재가 사용된다. 이러한 복합재는 가공성, 전기전도성, 그리고 적절한 강도와 연성 및 마모저항성이 있어야 한다. 그러나 기존의 건식성형 공정으로는 균일성을 유지하기 위해 많은 공정과 비용이 소비되고 있다. 본 연구에서는 도전성 나노 세라믹스 분말, 연마재 세라믹스 분말에 열경화성 수지, 전도성 고분자를 혼합한 복합재 분말을 습식성형 공정에 의해 제조, 평가하는 연구를 수행하였다. 먼저 복합재 분말을 액상과 혼합하여 블레이드를 제작하였으며, 액상의 종류, 액상 건조공정의 영향을 고찰하였다. 평가는 마이크로미터 측정기와 현미경을 이용하여 두께를 측정하였다. 두께편차와 기공률, 밀도, 경도, 등의 특성을 비교, 평가하였다. 그 결과 습식성형에 의해 블레이드의 두께편차를 감소시킬 수 있었으며, 경도 등의 특성을 향상시킬 수 있었다.

셀 가스분석을 이용한 우레탄폼의 열전도도 장기변화 예측 (The Prediction of Time-Dependent Thermal Conductivity of Polyurethane Foam with Cell Gas Analysis)

  • 이효진;전종한;김진석;이진복;강남구
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2009년도 하계학술발표대회 논문집
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    • pp.1367-1372
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    • 2009
  • A proprietary device is adopted to break out the membrane of cell in the rigid polyurethane foam. As it is known, the membrane of cell is hardly tearing-off thoroughly in a mechanical way due to both its elastic characteristic and micro sized pores. In this study, a novel experimental approach is introduced to burst out all gases inside the cells of the rigid polyurethane foam by abrasively grinding micro-cells completely into fine powder. The biggest advantage of this approach is to be capable of releasing all gases out from the cell even in the micro pores. As clearly reflected from the repeatability, the accuracy of the result is highly improved and high confidence in the data sets as well. For the measurements of not only gas composition but partial pressure for each gas simultaneously as well, a precision gas mass spectrometer is used in-line directly to the abrasive grinding device. To control the starting point of the polyurethane foam, all samples were prepared on site in the laboratory. Manufactured time is one of the most critical factors in characterization of cell gas composition because it is known that one of gas composition, especially, carbon dioxide, is diffused out dramatically in a short period of time as soon as it is foamed.

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