• Title/Summary/Keyword: Abrasion characteristics

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Variations in Tribological Characteristics of SM45C by PVD Coating and Thin Films (SM45C재의 PVD코팅과 필름에 의한 트라이볼러지 특성)

  • Shim, Hyun-Bo;Suh, Chang-Min;Kim, Jong-Hyoung;Suh, Min-Soo
    • Journal of Ocean Engineering and Technology
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    • v.32 no.6
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    • pp.502-510
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    • 2018
  • In order to accumulate data to lower the friction coefficient of a press mold, tribological tests were performed before and after coating SM45C with a PVC/PO film and plasma coating (CrN, concept). The ultrasonic nanocrystal surface modification (UNSM)-treated material had a nano-size surface texture, high surface hardness, and large and deep compressive residual stress formation. Even when the load was doubled, the small amount of abrasion, small weight of the abrasion, and width and depth of the abrasion did not increase as much as those of untreated materials. A comparison of the weight change before and after the tribological test with the CrN and the concept coating material and that of the untreated material showed that the wear loss of the concept coating material and P-UNSM treated material (that is, the UNSM treated material treated with the concept coating) showed a tendency to decrease by approximately 55-75%. Concept 100N had a lower friction coefficient of about 0.6, and P-UNSM-30-100N showed almost the same curve as concept 100N and had a low coefficient of friction of about 0.6. The concept multilayer coating had a thickness of $5.32{\mu}m$. In the beginning, the coefficient of friction decreased because of the plasma coating, but it started to increase from about 250-300 s. After about 350 s, the coefficient of friction tended to approach the friction coefficient of the SM45C base metal. The SGV-280F film-attached test specimen was slightly pushed back and forth, but the SM45C base material was not exposed due to abrasion. The friction coefficient was 0.22, which was the lowest, and the tribological property was the best in this study.

Physical, Mechanical and Durability Properties of the Quartzite Units of Central Nepal Lesser Himalaya

  • Dinesh Raj Sharma;Naresh Kazi Tamrakar;Upendra Baral
    • The Journal of Engineering Geology
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    • v.34 no.1
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    • pp.67-105
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    • 2024
  • This study compares the quartzites of four quartzite units: The Fagfog Quartzite, Dunga Quartzite (member of the Robang Formation), Pandrang Quartzite (member of the Kalitar Formation) and the Chisapani Quartzite. The analysis shows variations in flakiness and elongation, as the Fagfog Quartzite displays low flakiness whereas the Pandrang and the Chisapani have moderate and the Dunga Quartzite has shown variations. The density values of the four quartzite units remain consistent, indicating uniform physical properties and porosity levels. However, bulk density values differ among the quartzites, suggesting variations in particle arrangement, porosity, and density. Regarding strength measures, the Pandrang and the Chisapani Quartzite have higher strength characteristics as compared to the Fagfog and the Dunga Quartzites. The Pandrang Quartzite has the highest average point load strength index, classifying it as "Extremely Strong". The resistance to impact and crushing forces varies among the quartzites, with lower Aggregate Impact Value (AIV) and Aggregate Crushing Value (ACV) indicating higher strength and durability. Durability tests show that the Fagfog Quartzite has high durability against slaking, with a slight decrease observed after the fifth cycle. The Dunga Quartzite shows varying degrees of weathering, while the Pandrang and the Chisapani Quartzite have minimal weight changes, indicating strong resistance to weathering. Magnesium sulfate soundness tests indicate high durability and resistance to degradation for all four units. The Los Angeles abrasion value (LAAV) tests indicate favorable resistance to abrasion for the majority of the Fagfog, Dunga, and the Pandrang Quartzites samples, while Chisapani Quartzite shows more variability in LAAV values. The Pandrang Quartzite shows a higher proportion of elongated particles but lower flakiness index values as compared to Fagfog and Dunga Quartzites while Chisapani Quartzite stands out with a significantly higher presence of flaky particles and lower elongation index values. Mechanically, the Fagfog and Dunga Quartzite show higher strength and better resistance to abrasion and freeze and thaw. The Pandrang Quartzite shows moderate resistance to crushing and sudden effect, while the Chisapani Quartzite has variable resistance to effect. This comparative study emphasizes the diversity and complexity of quartzite rock types, showing the need for comprehensive characterization and assessment to determine their suitability for specific applications.

Durability Characteristics of High-Early-Strength Concrete (조기강도 콘크리트의 내구특성)

  • 원종필;김현호;안태송
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.991-996
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    • 2001
  • The long-term durability characteristics of high-early-strength concrete were assessed. The effect of long-term durability characteristics of high-early-strength concrete were investigated. In experiment, two different types of fiber were adopted for improvement of durability. High-early-strength fiber reinforced concretes using regulated-set cements are compared with high-early-strength concrete without fiber. The durability performance of the laboratory-cured high-early-strength concrete specimens was determined by conducting an accelerated chloride permeability, abrasion resistance, freeze-thaw, surface deicer salt scaling and wet-dry repetition test. The results indicated that incorporation of fibers enhance durability performance.

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An Experimental Study about Characteristics of Penetrating Surface Protection Materials to Promote Concrete Structure Durability (콘크리트 구조체 내구성 향상을 위한 침투성 표면 보호재의 특성에 관한 실험적 연구)

  • Lee Jeoung-Yun;Cho Byoung-Young;Kim Young-Keun;Oh Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2005.11a
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    • pp.93-96
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    • 2005
  • Concrete has been considered as a semi-permanent structural material, because its excellent durability. Recently, durability decline of concrete construction by environmental pollution is becoming social problem. The durability of high durable structure is declined by carbonate, chloride permeation and deterioration of waterproof performance, etc. This study of penetrating surface protection materials evaluated about carbonation, chloride permeation, waterproof performance, and durability of abrasion, etc. It is profitable in durability that spread penetrating surface protection materials

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The Evaluation of Durability and Bond of Resin Concrete (레진 콘크리트의 부착성 및 내구성 평가)

  • Yoo Sung Won;Suh Jeong In;Jeon Sung Hwan;Hwang Sun Bok
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.715-718
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    • 2004
  • The evaluation of durability of resin concrete was examined through various tests, i.e., compressive strength, absorption, abrasion, chemical attack resistance and bond between general and resin concrete. 2 types of concrete were used such as 40 MPa of general concrete and 90 MPa of resin concrete. The characteristics of resin concrete was more improved than that of general concrete, and especially, resin concrete was most effective on compressive strength, the resistance to $H_2SO_4$ solution attack and absorption. However, abrasion. is almost same between general concrete and resin concrete.

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Surface Hardening of Pine Wood by Laminating of Melamine Resin Sheet (멜라민수지 함침지 적층에 의한 소나무재의 표면 강화)

  • Han, Gyu-Seong
    • Journal of the Korea Furniture Society
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    • v.17 no.1
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    • pp.83-89
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    • 2006
  • Because the surface of pine wood is very soft, there have been many attempts, like as surface coating, resin impregnation, and densificationt, to harden the surface of wood for its interior use. This study was carried out for surface hardening of pine wood by laminating of melamine resin sheet. The effect of laminating method on the characteristics of melamine resin sheet-laminated wood(MLW) was investigated. Flat-sawn softwoods were suitable for MLW making. And the pre-drying of wood at $105^{\circ}C$ for 30min, before laminating, was effective for preparing of defect-free MLW. The abrasion resistance of pine wood was greatly improved by laminating of melamine resin sheet on its surface. Consequently, the laminating of melamine resin sheet was proved to be a favorable method for improvement of surface abrasiveness of pine wood.

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Cochineal natural dyeing of alkali-treated PET (II) - Color, Washfastness, Abrasion Resistance, Static Electricity Characteristics - (알칼리 감량(減量) PET의 코치닐 염색(染色) (II) - 색상(色相), 세탁견뢰도(洗濯堅牢度), 마찰견뢰도(摩擦堅牢度), 마찰대전압(摩擦帶電壓)을 중심(中心)으로 -)

  • Kim, Hyun-Su;Jeon, Dong-Won
    • Journal of Fashion Business
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    • v.9 no.5
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    • pp.122-135
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    • 2005
  • It has been reported that natural dyeing is impossible without pre-treatment with metal mordanting agents. However, pre-treatment with chitosan, which has high affinity to natural dyes, could result in an excellent dyeing with various natural dyes. In this study, three treatment methods were employed; 1) Using PET without any pre-treatment (Method 1) 2) Using PET with chitosan acid solution pre-treatment (Method 2) 3) Using PET with chitosan pre-treatment and subsequent crosslinking using citric acid (Method 3) Method 2 and 3 enhanced the Cochineal dyeability remarkably compared to Mehod 1. Washfastness was also enhanced, and moisture content, static property, abrasion resistance, and fabric hand changes were investigated.

A Study on the Quality Test of Grinding Disk Assembly for Crushing Material in Secondary Battery (이차전지 원료 해쇄용 Grinding Disc Assembly 품질 시험에 관한 연구)

  • Sang-Pil Han;Dong-Hyuk Lee
    • Design & Manufacturing
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    • v.17 no.2
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    • pp.42-46
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    • 2023
  • Currently, fossil resources are depleting rapidly. We are looking for energy to replace fossil fuels. They are trying to use electricity to replace internal combustion locomotives. Secondary battery raw materials and chemical additives are pulverized by the high-speed rotation of the grinding disc of the Classifier Separator Mill. Grinding Disc Assembly requires characteristics to withstand abrasion, corrosion, high-speed rotational force and impact. Domestic and foreign grinding discs were analyzed through abrasion resistance, hardness, bending strength, and tensile adhesion strength tests.

A Study of Characteristic correlation go after the variable of shear process design for Carbon Tool Steel (I) (탄소공구강의 전단설계 변수에 따른 특성 상관관계 연구 (I))

  • Ryu, Gi-Ryoung;Ro, Hyun-Cho;Song, Jae-Son;Park, Chun-dal
    • Design & Manufacturing
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    • v.6 no.2
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    • pp.84-89
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    • 2012
  • In recent years, technology of press plastic working having made remarkable progress. We can say this because it facilitates mass production and have superior performances in machining speed and equivalency of quality than other processing methods. In characteristics of press plastic working, mold manufacturing according to characteristics of each product should be preceded before processing and it has a great influence on machining speed and quality of products and etc according to manufacturing method. Therefore, mold design technology is a critical technology in press plastic working. There are lots of variables in press plastic working according to worked material, mold materials, conditions of heat treatment, clearance and so on. Abrasion of mold depends on these kind of conditions and sheared surface which is crucial for quality of product also depends on them. In this study, we conduct research on abrasion loss of mold according to 8, 10 and 12% of clearance for thickness of 1.0mm of worked material out of mold design variables of the products whose worked materials are high carbon steel and carbon tool steel by a practical experiment.

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A Study on the Failure Characteristics of Ceramic Tool for Hardened Steels (경화강에 대한 세라믹공구의 손상특성에 관한 연구)

  • 김광래;유봉환
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.4
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    • pp.30-37
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    • 1997
  • This thesis is concerned with the study on the characteristics of the tool failure occuring at the beginning of cutting in finish machining of hardened steels such as carbon tool steel and alloy tool steel by a ceramic tool (Al$_{2}$O$_{3}$+TiC) with nose radius. In the machining of hardened carbon steel STC3, the wear mechanism on the flank face of the ceramic tool is abrasion wear. The mode of tool failure is developed into catastropic fracture with flaking. It is thought that the fracture caused by FeO and TiO$_{2}$ results from the oxidation of Fe in the workpice and TiC in the ceramic tool and the deposit of Fe formed on the surface of the ceramic tool. In the machining of hardened alloy steel STD11, the wear mechanism on the flank face of the ceramic tool is that abrasion and adhesion wear exist simultaneously. The mode of tool failure at the beginning of cutting features is DOC notch wear. It is thought that the DOC notch wear caused by FeO and TiO$_{2}$results from the oxidation of Fe and TiC in the workpiece and ceramic tool, respectively.

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