• 한국윤활학회:학술대회논문집
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• 한국윤활학회 1999년도 제30회 추계학술대회
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• pp.257-262
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• 1999

The economic loss arisen from the abrasion wear have been increasing at every industrial field. To reduce the economic loss we developed a new process, which is named MAHa process(Metallic Adhesives for HArdening). MAHa process is a process to weld tungsten carbide(WC) to the surface of a plain carbon steel so that it may stay longer under the severe abrasive environment. The depth of the WC layer ranges from 0.5 mm to 5 m. Compared with the conventional technology, arc-augmented welding which bonds WC on the flat surface only, MAHa process has the merits that it can make a robust WC layer on the round or wave- shaped surface also. How to turn the WC powder into a flexible mat is the key technology of the MAHa process. We invented new polymer materials to accomplish such a goal and both the MAHa process and the invented materials were applied for patents. For the application, the inner wall of elbow of Concrete Pump Truck(CPT) was maharized(MAHa process-treated) and the new WC layer on the inner wall was made successfully. The elbow was equipped to a CPT.

• 한국생산제조학회지
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• 제21권6호
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• pp.988-997
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• 2012

Laser surface hardening is one of core technologies to enhance various characteristics such as the strength, hardness, toughness, abrasion resistance, and fatigue resistance for the mold material. This paper focuses on testing characteristics of the laser heat treatment according to the preheating parameters in case of the SM45C medium carbon steel. In this paper, we assume that the power and travel speed of the laser are 1,800W and 0.5m/min, respectively, and the range of the preheating temperature is $50^{\circ}C{\sim}300^{\circ}C$. From the result of the test, we observed that the hardness width and depth are enhanced as the temperature is increased. Also, the best average hardness was 751.7Hv for the temperature of $100^{\circ}C$.

• 한국기계가공학회지
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• 제21권2호
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• pp.123-129
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• 2022

Quartz (SiO2) has high abrasion and heat resistances and excellent chemical and mechanical properties; therefore, it is used in various industries, such as machinery, chemistry, optics, and medicine. Quartz is a high-hardness and brittle material and is classified as the topmost difficult-to-cut material, which is because of the cracking or chipping at the edge during processing. Corner wear, such as cracks and chippings that occur during cutting, is a major cause for the deterioration in the machining quality. Therefore, many researchers are investigating various techniques to process quartz effectively. However, owing to the mechanical properties of quartz, most studies have been conducted on grinding, micromachining, and microdrilling. Few studies have been conducted on quartz processing. The purpose of this study was to analyze the machining characteristics according to the machining factors during the slot machining of quartz using a cubic boron nitride (CBN) tool and to select the optimal machining conditions using the Taguchi method. The machining experiment was performed considering three process variables: the spindle speed, feed rate, and depth of cut. The cutting force and surface roughness were analyzed according to the processing conditions.

• 대한소아치과학회지
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• 제31권4호
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• pp.685-695
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• 2004

복합레진은 치질과 우수한 결합력을 가지며 심미적인 이유로 치과의 대표적 수복재로 자리잡고 있다. 그러나 저작력에 따른 마모와 구강내 환경에서의 수분흡수에 따른 가수분해가 복합레진의 강도약화를 야기하고 있다. 실험에 사용된 복합레진은 현재 임상에서 많이 사용되고 있는 Point4, Tetric flow, Heliomolar flow, Filtek supreme 이다. 각 제품의 화학적 분해와 마모도를 평가하기 위해 각각 10개의 시편을 제작하여 그 중 5개는 $37^{\circ}C$의 수중하에 1Kg의 하중을 가하여 10,000 cycle동안의 마모도를 측정하였다. 나머지 5개 시편은 무게 측정을 한 후 0.1N NaOH용액, 3ml에 저장하여 $60^{\circ}C$에서 보관한 후 2주 후 제거하여 1.23% HCl로 2시간 동안 중화하고 증류수로 세척한 후 $60^{\circ}C$에서 건조하였다. 무게 손실, 분해층 깊이 및 시편내의 Si의 농도 변화. 최대 마모 깊이를 근거로 평가하여 다음과 같은 결과를 얻었다. 1. 각 제품의 무게 손실량은 Heliomolar flow, Filtek supreme, Point4, Tetric flow 순이었으며 Heliomolar flow, Filtek supreme을 제외한 다른 제품간에는 유의한 차이를 보였다(P<0.05). 2. 각 제품의 표면하 분해층 깊이는 Filtek supreme, Heliomolar flow, Tetric flow, Point4 순이었으며 Heliomolar flow, Tetric flow을 제외한 다른 제품간에는 유의 한 차이를 보였다(P<0.05). 3. 각 제품으로부터 용출된 Si은 Filtek supreme, Heliomolar flow, Point4. Tetric flow 순이었으며 Point4, Tetric flow을 제외 한 다른 제품간에는 유의한 차이를 보였다(P<0.05). 4. 최대마모깊이 측정시 Heliomolar flow, Point4, Filtek supreme, Tetric flow 순이며 0.1N NaOH 용액에 보관한 레진의 마모깊이가 물에 보관한 레진에 비해 증가한 양상을 보였다. 5. 주사전자현미경 관찰시 NaOH 용액에 보관한 후 레진 기질과 충전제 사이의 결합의 파괴를 관찰할 수 있었으며, 공촛점 레이저 현미경 관찰시 NaOH 용액에 보관한 후 수복재의 기질과 충전제 사이의 파괴양상인 분해층 깊이를 관찰할 수 있었다.

• Composites Research
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• 제30권5호
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• pp.310-315
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• 2017

본 연구에서는 액상가압공정을 통해 고체적율의 SiC 입자가 균일 분산된 알루미늄 금속복합재료를 제조하고, 미세조직, 기계적 특성 및 내마모 특성에 대해 분석하였다. 입자크기가 다른 이종 SiC 입자가 약 60 vol.% 이상의 체적율로 균일하게 분산된 SiC/Al7075 복합재료는 단일 SiC 입자로 강화된 복합재료에 비해 체적율이 약 12% 이상 높았으며 압축강도가 200 MPa 이상 증가하였다. 내마모시험 결과 이종 SiC 입자 금속복합재료의 경우 마모너비와 깊이가 각각 $285.1{\mu}m$, $0.45{\mu}m$이며, 마찰계수는 0.16으로 내마모 특성이 가장 우수하였다.

• 대한치과보철학회지
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• 제37권3호
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• pp.313-327
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• 1999

The aim of this study was to compare wear resistance of resin denture teeth opposing various restorative materials. The wear resistance of conventional acrylic resin teeth(Trubyte Biotone) and three high-strength resin teeth(Bioform IPN, Endura, SR-Orthosit-PE) opposing different restorative materials(gold alloys, dental porcelain, composite resin) was compared. Wear tests were conducted with a sliding-induced wear testing apparatus which applied 100,000 strokes to the specimen in a mesio-distal direction under conditions of 100 stroke/min and constant loading of 1Kgf/tooth. Wear resistance of the resin denture teeth was evaluated by the following criteria : 1) wear depth, 2) weight loss, and 3) SEM observation. Results were as follows. 1. When opposed to gold alloys and composite resin, high-strength resin teeth showed superior wear resistance compared to acrylic resin teeth. But, in cases opposing dental porcelain, differences between the wear of the high-strength and acrylic resin teeth were not statistically significant (p<0.05). 2. When comparing wear resistance among high-strength resin teeth, opposing gold alloys, Endura was slightly more resistant and while in cases opposing dental porcelain, SR-Orthosit-PE was showed to be slightly resistant(p<0.05). 3. The wear of high-strength resin teeth was greater by 5 to 7 times when opposing porcelain and 2 to 3 times when opposing composite resin compared to gold alloys(p<0.05). 4. SEM observations of the wear surface showed that wear of resin teeth opposing gold alloys is a fatigue type of wear and wear of resin teeth opposing dental porcelain is fatigue and abrasion type of wear. Trubyte Biotone showed more severe fatigue type of wear than high-strength resin teeth. In conclusion, the use of dental porcelain should seriously be considered as restorative material in cases opposing resin denture teeth and improvement seems to be needed on resin teeth in the areas of wear resistance.

• Journal of Periodontal and Implant Science
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• 제30권4호
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• pp.911-923
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• 2000

A comparative clinical study on the ordinary toothbrush($Buttler^{(R)}$, America) and the silicone toothbrush($Jefe^{(R)}$, Korea) was performed. The volunteers who took part in this study were students of Dental college of Yonsei University and patients attending Dental Hospital of Yonsei University. They were classified into two group, control and experimental group. Control group brushed with nylon toothbrush and experimental group did with silicone toothbrush under the researcher's guidances. Volunteers were examined on Plaque Index(PI), Gingival Index(GI), Probing Depth(PD), Bleeding on Probing(BP) and Recession(R) at base line, 1st. week, 2nd. week and 4th. week. According to the results, both group have the tendency of improvement in the degrees of GI, PI and the improvement degree of GI of both group has the significant differences from base line statistically, and there are not statistically significant differences between the silicone and nylon group in respect of PI, GI values. So based on the present study, it could be carefully ascertained that the silicone toothbrush has similar effect with nylon toothbrush in respect of PI and GI. If it is sure that the silicone toothbrush is seldom abrasive and possibly enough to massage the gingiva, this new brush is worth to be recommended by the dentists.

• 폴리머
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• 제31권2호
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• pp.141-147
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• 2007

치아 수복용 충전제로서 인체 뼈의 주성분인 수산화인회석(hydroxyapatite)이 혼성화된 바륨실리케이트 (barium silicate, BaSi)를 사용하여 제조한 고분자 복합체의 치과적 물성을 분석하였다. 복합체 제조에 사용된 아크릴계 기재는 가시광선을 사용하여 경화시켰다. 실험 결과, 혼성화된 충전제 내에서의 BaSi 함량이 증가할수록 복합체의 기계적 강도는 일정하게 증가하였으며 치의학에서 규정한 값들을 상회하여 치아 수복재료로 충분한 값임을 확인할 수 있었다. 그러나 충전제 내에서의 BaSi 함량 증가에 따른 복합체의 내마모도는 약간 감소하였다. 한편, 복합체의 중합깊이는 충전제의 구성비에 관계없이 $6\sim9mm$ 정도로서 일반적 치과용 수복재료로 충분한 값들임을 확인하였으며 중합전환율과 중합수축률은 충전제 구성비에의 직접적 의존 경향성은 거의 없음을 확인할 수 있었다.

• International Journal of Precision Engineering and Manufacturing-Green Technology
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• 제5권5호
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• pp.583-591
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• 2018

Tool-chip adhesion impacts on cutting performance significantly, especially in finish cutting process. To promote cutting tools' anti-adhesion property, the concave micro-grooves texture (MGT) and convex volcano-like texture (VLT) were fabricated separately on lathe tools' rake faces by laser surface texturing (LST). Various orientations of MGT and different area densities (9% and 48%) and regions (partial and full) of VLT were considered in textured patterns designing. The following orthogonal cutting experiments, machining of aluminum alloy 5038, analyzed tools' performances including cutting force, cutting stability, chip shape, rake face adhesion and abrasion. It indicated that under dry finish cutting conditions, MGT contributed to cutting stability and low cutting forces, meanwhile friction and normal force reduced by around 15% and 10%, respectively with a weak correlation to the grooves' orientation. High density VLT tools, on the other hand, presented an obvious anti-adhesion property. A $5{\mu}m$ reduction of crater wear's depth can be observed on textured rake faces after long length cutting and textured rake faces presented half size of BUE regions comparing to the flat tool, however, once the texture morphologies were filled or worn, the anti-adhesion effect could be invalid. The bearing ratio curve was employed to analysis tool-chip contact and durability of textured surfaces contributing to a better understanding of anti-adhesion and enhanced durability of the textured tools.

• 한국산학기술학회논문지
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• 제22권1호
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• pp.305-312
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• 2021

본 연구는 미세조직 분석을 통한 잠수함 탈출 트렁크 해치 스프링 파손부 개선에 관한 내용으로 잠수함 건조 중 발생한 탈출 트렁크 파손에 대한 발생원인 및 개선방안에 대해서 검토 하였다. 탈출 트렁크 스프링 파괴에 대한 원인 규명을 위해서 파손된 제품에서 시편을 채취하여 형광분석기를 이용한 재질의 화학성분을 비교 분석 하였고, 기계적 특성 변화를 검토하기 위해 파손부 주위로 비커스 경도를 측정 하였다. 특히, 스프링 파손부는 광학현미경 및 주사전자현미경을 이용하여 파면을 심층적으로 관찰하여 균열의 시작점 및 전파 경로를 확인하여 파괴에 대한 원인을 규명하고자 하였다. 최종적으로는 스프링 파손 원인 규명을 통한 스프링 형상 설계 방안을 제시하였고, 추가적으로 내부식성 및 내마모성이 우수한 나일론 도장을 도포하여 신규로 개선된 스프링을 제작 하였다. 실제 건조중인 잠수함 트렁크 해치에 부착하여 시험한 결과 기존 제품에 비해 해치 여닫음 시 스프링 간 접촉에 의한 도장 벗겨짐 현상이 감소하여 개선의 효과를 확인 하였다.