• Title/Summary/Keyword: Abnormal Grain Growth

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A Study on Cu(B)/Ti/SiO2/Si Structure for Application to Advanced Manufacturing Process (차세대 공정에 적용 가능한 Cu(B)/Ti/SiO2/Si 구조 연구)

  • Lee Seob;Lee Jaegab
    • Korean Journal of Materials Research
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    • v.14 no.4
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    • pp.246-250
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    • 2004
  • We have investigated the effects of boron added to Cu film on the Cu-Ti reaction and microstructural evolution of Cu(B) alloy film during annealing of Cu(B)/Ti/$SiO_2$/Si structure. The result were compared with those of Cu(B)/$SiO_2$ structure to identify the effects of Ti glue layers on the Boron behavior and the result grain growth of Cu(B) alloy. The vacuum annealing of Cu(B)/Ti/$SiO_2$ multilayer structure allowed the diffusion of B to the Ti surface and forming $TiB_2$ compounds at the interface. The formed $TiB_2$ can act as a excellent diffusion barrier against Cu-Ti interdiffusion up to $800^{\circ}C$. Also, the resistivity was decreased to $2.3\mu$$\Omega$-cm after annealing at $800^{\circ}C$. In addition, the presence of Ti underlayer promoted the growth Cu(l11)-oriented grains and allowed for normal growth of Cu(B) film. This is in contrast with abnormal growth of randomly oriented Cu grains occurring in Cu(B)/$SiO_2$ upon annealing. The Cu(B)/Ti/$SiO_2$ structure can be implemented as an advanced metallization because it exhibits the low resistivity, high thermal stability and excellent diffusion barrier property.

Enhancement of Density and Piezoelectric Properties of 0.96(K0.456Na0.536)Nb0.95Sb0.05-0.04Bi0.5(Na0.82K0.18)0.5ZrO3 Lead-Free Piezoelectric Ceramics through Two-Step Sintering Method (Two-Step 소결법을 통한 0.96(K0.456Na0.536)Nb0.95Sb0.05-0.04Bi0.5(Na0.82K0.18)0.5ZrO3 무연 압전 세라믹의 밀도 및 압전 특성 향상)

  • Il-Ryeol Yoo;Sang-Hyun Park;Seong-Hui Choi;Kyung-Hoon Cho
    • Korean Journal of Materials Research
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    • v.34 no.2
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    • pp.116-124
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    • 2024
  • In this study, we investigated the microstructure and piezoelectric properties of 0.96(K0.456Na0.536)Nb0.95Sb0.05-0.04Bi0.5(Na0.82K0.18)0.5ZrO3 (KNNS-BNKZ) ceramics based on one-step and two-step sintering processes. One-step sintering led to significant abnormal grain (AG) growth at temperatures above 1,085 ℃. With increasing sintering temperature, piezoelectric and dielectric properties were enhanced, resulting in a high d33 = 506 pC/N for one-step specimen sintered at 1,100 ℃ (one-step 1,100 ℃ specimen). However, for one-step 1,115 ℃ specimen, a slight decrease in d33 was observed, emphasizing the importance of a high tetragonal (T) phase fraction for superior piezoelectric properties. Achieving a relative density above 84 % for samples sintered by the one-step sintering process was challenging. Conversely, two-step sintering significantly improved the relative density of KNNS-BNKZ ceramics up to 96 %, attributed to the control of AG nucleation in the first step and grain growth rate control in the second step. The quantity of AG nucleation was affected by the duration of the first step, determining the final microstructure. Despite having a lower T phase fraction than that of the one-step 1,100 ℃ specimen, the two-step specimen exhibited higher piezoelectric coefficients (d33 = 574 pC/N and kp = 0.5) than those of the one-step 1,100 ℃ specimen due to its higher relative density. Performance evaluation of magnetoelectric composite devices composed of one-step and two-step specimens showed that despite having a higher g33, the magnetoelectric composite with the one-step 1,100 ℃ specimen exhibited the lowest magnetoelectric voltage coefficient, due to its lowest kp. This study highlights the essential role of phase fraction and relative density in enhancing the performance of piezoelectric materials and devices, showcasing the effectiveness of the two-step sintering process for controlling the microstructure of ceramic materials containing volatile elements.

Effects of $Nb_2O_5$ and $V_2O_5$ Additions on the Sintering Behavior and B-H Loop Properties of Lithium Ferrite ($Nb_2O_5$$V_2O_5$의 첨가가 Lithium Ferrite의 소결현상과 B-H Loop 특성에 미치는 영향)

  • 김현태;임호빈
    • Journal of the Korean Ceramic Society
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    • v.19 no.4
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    • pp.267-274
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    • 1982
  • The sintering behavior and B-H loop properties of $Li_{0.5O4}$ with the addition of $Nb_2O_5$ and $V_2O_5$ have been investigated by observation of microstructures and measurement of semi-static hysteresis loops. The sintering temperature was lowered by the additions of $Nb_2O_5$ and $V_2O_5$ and the effect of $V_2O_5$ addition was greater than that of $Nb_2O_5$. The abnormal grain growth was observed at about 100$0^{\circ}C$(d:4.6g/㎤) and 85$0^{\circ}C$(d:4.5g/㎤) in the specimens with the addition of $Nb_2O_5$ and $V_2O_5$ respectively. The addition of $Nb_2O_5$ retulted in a large and uniform grain size, and the addition of $V_2O_5$ resulted in a uniform grain size but the final density was lower than that of the pure specimen. The squareness was increased and the coercive force was decreased by the addition of $Nb_2O_5$, and the squareness was decreased and the coercive force was increased by the addition of $V_2O_5$. These effects could be explained by a large and uniform grain size, and by a lower final density of specimens with the addition of $Nb_2O_5$ and $V_2O_5$ respectively.

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Suppression of Abnormal Grain Growth in $BaTiO_3$ ($BaTiO_3$계에서의 비정상 입자 성장의 억제)

  • 최시영;강석중;이병기
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2001.11a
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    • pp.36-36
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    • 2001
  • $BaTiO_3$는 현재 전기 전자 부속 산업엣 필수적인 재료로서, multilayer capacitor,positive temperature coefficient(PTC) resistor, grain-boundary battier layer capacitor(GBBLC)등에 쓰이고 있다. $BaTiO_3$의 전기적 특성을 최대화하기 위해서는 미세구조가 최적화 되어야만 하는데 일반적으로 수 마이트로 이내의 작고 균일한 크기의 입자크기가 바람직하다. 그러나 $BaTiO_3$계에서 화학양론의 조성이 정확하게 일치하지 않거나 $La^{3+}$$Nb^{5+}$같은 첨가제가 들어가지 않으면 비정상 입자 성장은 자발적으로 일어난다. 그러나 첨가제는 $BaTiO_3$의 강자성 특성에 영향을 주게 되므로 첨가제 없이 비정상 입자 성장을 억제할 수 있는 것이 바람직한 방법이며, 이 것이 본 실험의 목표이다. 본 실험에서는 0.4-mol%-$TiO_2$가 첨가된 $BaTiO_3$ 분말을 디스크 형태로 성형하여 $H_2$ 분위기, 1250에서 5시간동안 열처리한 후, 공기 중, 1300도에서 48시간까지 소결한 후 미세조직을 관찰하였다. 소결 전에 $H_2$ 분위기에서 열처리를 함으로서 초기 입자 크기는 증가하게 되고 이로 인한 계의 성장 구동력 감소로 비정상 입자 성장이 억제되었으며 균일하고 미세한 입자 크기를 가지는$BaTiO_3$ 소결체를 얻을 수 있었다. 또한 비정상이 억제되지 않은 $BaTiO_3$의 유전 특성보다 우수한 유전 특성을 나타내었다. 본 실험을 통해서 첨가제를 사용하지 않고 우수한 유전 특성을 가지는 미세한 균일한 입자의 $BaTiO_3$를 제조하는 새로운 기술을 개발하였다.

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Studies on the Growth and Nutrient Uptake of Flag Leaf and Chaff of Rice Plant in Cold Injury Location I. Difference of Some Inorganic Elements of Grain Chaff Having Different Rice Variety and Elevation (냉해지대의 수도생육과 임, 불임 인각의 양분흡수에 관한 연구 제1보 지대별 수도품종에 따른 인각의 무기성분조성차)

  • Kim, Y.J.;Choi, S.I.;Ra, J.S.;Lee, J.H.
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.27 no.3
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    • pp.198-205
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    • 1982
  • In 1980, rice was considerably damaged by abnormal low temperature. In this paper, to determine the effect of low temperature on the growth and nutrition of rice, the experiment were carried out: varietal response to low temperature in the region with different elevations. Regional differences of heading response to low temperature were observed among varieties. The difference of days between regions were bigger in tongil lines than Japonica lines. Especially, Milyang 42 and Hangangchalbeo might belong the cold suceptible group, since the varieties were severely delayed their heading in the high mountainous region as comparred to plain region. The delay of heading with low temperature was brought out grain sterility, and fertility and ripening ratio is influenced cold tolerance and elevations, and it's decreased yield. Varieties with higher grain sterility by low temperature have higher total nitrogen content, but tended to have lower potassium and phosphate contents in the flag leaf. High content of total nitrogen, low contents of potassium and silicate were observed in the sterilized grain chaff an the opposite result were noted in the ferilized grain chaff at the ripening stage. The results reveal that the balance of these mineral element may play an important role in ripening and possibly cold tolerance.

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Microwave Dielectric Properties and Microstructure of $BiNbO_4$ Ceramics ($BiNbO_4$세라믹스의 유전 특성과 미세구조에 관한 연구)

  • 고상기;김현학;김경용
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.11 no.3
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    • pp.208-213
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    • 1998
  • Microwave dielectric properties of $BiNbO_4$ containing CuO and $V_2O_5$(BN ceramics). BN ceramic with 0.07wt% $V_2O_5$ and 0.03wt% CuO (BNC3V7) was sintered at $900^{\circ}C$ where it is possible for these to be co-fired with Ag electrode. The dielectric constant of 44.3, TCF (Temperature Coefficient of resonance Frequency) of 2 ppm/$^{\circ}$ and Q${\times}f_o$ value (product of Quality value and resonance Frequency) of 22,000GHz could be obtained from those ceramics. It is observed that orthorhombic structure was stable $1000^{\circ}C$. As sintering temperature increases, the dielectric properties decreased. The main reasons were abnormal grain growth and the main peak of triclinic moved from the main peak of orthorhombic.

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Effect of Binder Addtion Method on Microstructure and Magnetic Prooperties of Sr-ferrite (결합체 첨가 방법이 Sr-ferrite의 미세구조와 자기적 성질에 미치는 영향)

  • 이병교;김정주;조상희
    • Journal of the Korean Ceramic Society
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    • v.27 no.4
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    • pp.548-552
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    • 1990
  • Effects of binder addition method during compacting on microstructural change and magnetic characteristics of Sr-ferrite system was investigated. Used binders were PVA and PEG, which were added separately or simultaneously. After compacts were heated at 50$0^{\circ}C$ for 3hr in air for burning out all the binders, they were sintered at 125$0^{\circ}C$ for 2h. Based on results, in the case of using the two binders simultaneously, comparing to single binder system, compacted density was somewhat higher but sintered density was rather lower, and abnormal grain growth was accelerated. According to these sintering characteristics, remanent magnetization and coercive force were also diminished.

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Effect of Aggregates on the Sintering Behavior of $BaTiO_3$ (응집입자가 $BaTiO_3$의 소결거동에 미치는 영향)

  • 김진호
    • Journal of the Korean Ceramic Society
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    • v.28 no.11
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    • pp.926-934
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    • 1991
  • The effect of aggregates on the forming and sintering behaviors of BaTiO3 was studied. Aggregates and deaggregates of fine crystallite were obtained by thermal decomposition of oxalate coprecipitates and subsequently crushing them with a press, respectively. Large voids formed by packing of aggregates were not easily eliminated despite the successive destruction of aggregates with increasing forming pressure. As a result, compacts of aggregates showed inhomogeneity with larger mid-pore size and broader pore size distribution with respect to those of deaggregates. This inhomogeneity caused differential shrinkage and consequental internal stress, which retarded densification. The differential sintering increased the size of mid-pores in the initial stage, and formed duplex structure composed of dense region with abnormally grown grains and porous region with fine grains. The driving force of this abnormal grain growth shown in the specimens of aggregates was attributed to the minimization of the elastic strain energy due to internal stress.

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Mechanical Properties of AlN Ceramics Prepaerd from Al-isopropoxide (Al-isopropoxide로부터 합성한 AlN 세라믹스의 기계적 성질)

  • 박세민;이홍림;조덕호
    • Journal of the Korean Ceramic Society
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    • v.26 no.4
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    • pp.453-458
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    • 1989
  • Aluminum nitride powder prepared from the hydroxides, AlOOH and Al(OH)3 which were obtained by hydrolysis of Al-isopropoxide, was densified at 1750 and 180$0^{\circ}C$ for 60 min by hot-pressing under the pressure of 25kg/$\textrm{cm}^2$. Theoretical density could be obtained at 175$0^{\circ}C$. Their flexural strengths were 450MPa and 395MPa for the specimens obtained from Al(OH)3 and AlOOH, respectively. There was no remarkable change in flexural strength up to 100$0^{\circ}C$. Fracture toughness values were 3.50MN/m3/2 for Al(OH)3 and 3.11MN/m3/2 for AlOOH. It is assumed that these differences in mechanical properties are due to the abnormal grain growth for the AlN ceramics obtained from AlOOH.

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Microwave Sintering of WC-Co Hard Metals (WC-Co 초경합금의 마이크로파 소결)

  • 송강석;김석범
    • Journal of Powder Materials
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    • v.10 no.4
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    • pp.249-254
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    • 2003
  • WC-6wt%Co hard metal powders were sintered by a 2.45 GHz multimode microwave applicator in Ar atmosphere. Microwave sintering of WC-6wt%Co powder lowered the sintering temperature and shortened the processing time in less than two hours than by a conventional method. Microstructures of the sintered specimen were studied with scanning electron microscope (SEM) and no abnormal grain growth was observed. Mechanical properties were similar to the values of the specimens sintered by a conventional method. Specimen sintered at 135$0^{\circ}C$ for 30 minutes ,hewed 99%, 20.5 GPa and 8.1 MPa$\sqrt{m}$ of theoretical density, hardness and fracture strength, respectively.