• Title/Summary/Keyword: ANSYS code

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Analysis of Vibration and Stress for Bed Structure of Engine Dynamo Tester (엔진 다이나모 시험기 베드 구조물의 진동 및 구조응력해석)

  • 이영신;강이석;김동진;김영대;김의석
    • Computational Structural Engineering
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    • v.11 no.3
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    • pp.173-185
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    • 1998
  • 본 연구에서는 자동차엔진 및 트랜스미션 성능시험을 위한 다이나모 베드구조물을 분석하고 설계하였다. 해석상에 고려된 베드구조물은 Ⅰ형강 구조물, 보강된 박스구조물 그리고 블록구조물로 제작되었으며, 시험을 위한 엔진 및 트랜스미션은 베드상판에 장착된다. 엔진구동시 회전에 의한 진동이 발생된다. 공진을 피하기 위해 베드구조는 충분한 구조적 일체성을 가져야 한다. 본 연구에서는 베드 구조물의 응력, 변위 그리고 자유진동해석이 ANSYS Code를 이용한 유한요소해석이 수행되었다. Ⅰ형강 구조형 베드 구조물에서 최대 응력은 23.2MPa에서 90.3MPa까지 나타났으며, 최대 처짐은 0.25㎜에서 0.92㎜까지 나타났다. 박스 구조형 베드 구조물에서 최대 응력은 0.028MPa에서 0.259MPa까지 나타났으며, 최대 처짐은 0.031㎜에서 0.413㎜까지 나타났다. 그리고 박스구조형 베드 구조물에서 최대 처짐은 0.92MPa에서 2.15MPa까지 나타났으며, 최대 처짐은 1.1㎜에서 2.7㎜까지 나타났다. 모든 구조물이 응력과 처짐 값에서 매우 안정적인 범위 내에서 발생됨을 볼 수 있었다. 구조진동해석에서 Ⅰ형강 베드구조물의 고유진동수는 112.03㎐에서 141.66㎐까지의 범위에 발생되었다. 박스 구조형 베드구조물에서의 고유진동수는 396.93㎐에서 755.11㎐까지의 범위에서 발생되었다. 마지막으로 블록구조형 베드구조물에서는 266.51㎐에서 244.67㎐까지의 고유진동수를 찾을 수 있었다. 모든 구조물에서 베드구조물의 무게증가에 따른 기본진동수는 증가된다. 베드시스템의 지지기초시스템은 2자유도계 시스템으로 설계되었으며, 다양한 질량변화 및 스프링상수 변화에 따른 진동해석을 수행하였다. 질량비가 증가될수록 고유진동수는 크게 감소되며, 스프링상수가 증가될수록 고유진동수는 감소된다.

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Evaluation of structural integrity of the HP vaporizer and pipes of LNG fuel gas supply system (LNG 연료 선박용 FGSS의 고압 기화기와 출입구 배관에 대한 구조 건전성 평가)

  • Kim, Chang-Soo;Yoon, Joo-Hwan;Lee, Chang-Joon;Ha, Man-Young;Cho, Jong-Rae
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.9
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    • pp.780-785
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    • 2016
  • Heavy oil used as ship propulsion has a serious issue regarding exhaust emission of global warming. Recently, among large-scale merchant ships are using LNG as green ships so called ech-ships. In this study, an vaporizer and pipes under cryogenic and high pressure load were considered to evaluate structural integrity according to codes. Structural analysis of the vaporizer and pipes was performed using the commercial code, ANSYS. Integrity evaluation of the vaporizer based on von Mises stress was performed in accordance with allowable stress specified in ASME Boiler & Pressure Vesssel Section VIII Division 2. To assess structural integrity of the pipes, stress components were combined and compared with ASME B31.3. The calculated stresses for all load cases are lower than allowable stresses, therefore the structural integrity of equipments are verified.

Numerical and Experimental Study on the Surge Performance Improvement by the Bleed Slot Casing of a Centrifugal Compressor (서지성능 향상을 위한 원심압축기의 Bleed Slot Casing의 설계변수에 대한 해석 및 시험 평가)

  • Kim, Hong-Won;Chung, Jae-Hoon;Ryu, Seung-Hyup;Lee, Geun Sik
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.2
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    • pp.22-28
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    • 2015
  • The primary design goal of a compressor is focused on improving efficiency. Secondary objective is to widen the operating range of compressor. This paper presents a numerical and experimental investigation of the influence of the bleed slot on the operating range for the 1.2 MW class centrifugal compressor installed in a turbocharger. The main design parameters of the bleed slot casing are upstream slot position, inlet pipe slope, downstream slot position and width. The DOE(design of experiment) method was carried out to optimize the casing design. Numerical analyses were done by the commercial code ANSYS-CFX based on the three dimensional Reynolds-averaged Navier-Stokes equations. Results showed that efficiency and pressure ratio increased as the downstream slot position and width were smaller and the upstream position was located away from the impeller inlet. Experimental works were also done with and without the bleed slot casing. The simulation results were in good agreement with the test data. Enhancement of both the surge margin up to 26.5% and the pressure ratio with the optimized bleed slot design were achieved, compared with the surge margin of only 6.6% without the bleed slot casing.

Compressible Simulation of Rotor-Stator Interaction in Pump-Turbines

  • Yan, Jianping;Koutnik, Jiri;Seidel, Ulrich;Hubner, Bjorn
    • International Journal of Fluid Machinery and Systems
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    • v.3 no.4
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    • pp.315-323
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    • 2010
  • This work investigates the influence of water compressibility on pressure pulsations induced by rotor-stator interaction (RSI) in hydraulic machinery, using the commercial CFD solver ANSYS-CFX. A pipe flow example with harmonic velocity excitation at the inlet plane is simulated using different grid densities and time step sizes. Results are compared with a validated code for hydraulic networks (SIMSEN). Subsequently, the solution procedure is applied to a simplified 2.5-dimensional pump-turbine configuration in prototype with different speeds of sound as well as in model scale with an adapted speed of sound. Pressure fluctuations are compared with numerical and experimental data based on prototype scale. The good agreement indicates that the scaling of acoustic effects with an adapted speed of sound works well. With respect to pressure fluctuation amplitudes along the centerline of runner channels, incompressible solutions exhibit a linear decrease while compressible solutions exhibit sinusoidal distributions with maximum values at half the channel length, coinciding with analytical solutions of one-dimensional acoustics. Furthermore, in compressible simulation the amplification of pressure fluctuations is observed from the inlet of stay vane channels to the spiral case wall. Finally, the procedure is applied to a three-dimensional pump configuration in model scale with adapted speed of sound. Normalized Pressure fluctuations are compared with results from prototype measurements. Compared to incompressible computations, compressible simulations provide similar pressure fluctuations in vaneless space, but pressure fluctuations in spiral case and penstock may be much higher.

A Study on the Weight Optimization for the Passenger Car Seat Frame Part (상용승용차 시트프레임 부품의 중량 최적화에 관한 연구)

  • Jang, In-Sik;Min, Byeong-Jo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.5
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    • pp.155-163
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    • 2006
  • Car seat is one the most important element to make comfortable drivability. It can absorb the impact or vibration during driving state. In addition to those factors, it is needed to have enough strength for passenger safety. From energy efficiency and environmental point of view lighter passenger car seat frame becomes hot issue in the auto industry. In this paper, weight optimization methodology is investigated for commercial car seat frame using CAE. Optimized designs for seat frame are developed using commercially available finite element code(ANSYS) and design of experiment method. At first, car seat frame is modelled using 3-D computer aided design tool(CATIA) and simplified for finite element modelling. Finite element analysis is carried out for the case of FMVSS 202 Head Restraint test to check the strength of the original seat frame. Two base brackets are selected as optimized elements that are the heaviest parts in the seat frame. After finite element analysis for the brackets with similar load condition to the previous test optimization technique is applied for 10% to 50% weight reduction. Design of experiment is utilized to obtain optimization design for the bracket based on the modified 50% weight reduction model in which outer shape of the bracket is conserved. Weight optimization models result in the decrease of the strength in spite of weight reduction. The more design points should be considered to get better optimized model. The more advanced optimization technique may be utilized for more parts of the seat frame to increase whole seat frame characteristics in the future.

Analyzing the contact problem of a functionally graded layer resting on an elastic half plane with theory of elasticity, finite element method and multilayer perceptron

  • Yaylaci, Murat;Yayli, Mujgen;Yaylaci, Ecren Uzun;Olmez, Hasan;Birinci, Ahmet
    • Structural Engineering and Mechanics
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    • v.78 no.5
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    • pp.585-597
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    • 2021
  • This paper presents a comparative study of analytical method, finite element method (FEM) and Multilayer Perceptron (MLP) for analysis of a contact problem. The problem consists of a functionally graded (FG) layer resting on a half plane and pressed with distributed load from the top. Firstly, analytical solution of the problem is obtained by using theory of elasticity and integral transform techniques. The problem is reduced a system of integral equation in which the contact pressure are unknown functions. The numerical solution of the integral equation was carried out with Gauss-Jacobi integration formulation. Secondly, finite element model of the problem is constituted using ANSYS software and the two-dimensional analysis of the problem is carried out. The results show that contact areas and the contact stresses obtained from FEM provide boundary conditions of the problem as well as analytical results. Thirdly, the contact problem has been extended based on the MLP. The MLP with three-layer was used to calculate the contact distances. Material properties and loading states were created by giving examples of different values were used at the training and test stages of MLP. Program code was rewritten in C++. As a result, average deviation values such as 0.375 and 1.465 was obtained for FEM and MLP respectively. The contact areas and contact stresses obtained from FEM and MLP are very close to results obtained from analytical method. Finally, this study provides evidence that there is a good agreement between three methods and the stiffness parameters has an important effect on the contact stresses and contact areas.

Optimum Design on Fire Resistance of Gas Cylinder Cabinets using Thermal Analysis (열해석을 이용한 가스 실린더 캐비닛의 내화성능 최적설계)

  • Nam, Minseo;Kim, Jiyu;Kim, Euisoo
    • Journal of the Korean Institute of Gas
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    • v.26 no.1
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    • pp.34-40
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    • 2022
  • Gas cylinder cabinets have risks such as cylinder explosion and scattering of debris when a fire occurs. These risks are likely to cause gas spills and cause secondary damage. In order to reduce damage, it is very important to secure the fire resistance performance of the gas cylinder cabinet. In foreign countries, NFPA codes in the United States and EN-14470-2 in Europe stipulate fire resistance test standards for gas cylinder cabinets to protect internal cylinders for a certain period of time in a situation where gas cylinder cabinets are exposed to flames. However, in Korea, only internal pressure performance and airtight performance standards are specified, and the target is limited to piping, and research and regulations for the fire resistance performance of gas cylinder cabinets are insufficient compared to overseas. Therefore, in this study, finite element analysis was used to establish fire resistance standards for domestic gas cylinder cabinets. In the event of a fire, optimal conditions are derived in terms of structure and material.

Curved finite strip and experimental study of thin stiffened composite cylindrical shells under axial compression

  • Mojtaba Rafiee;Hossein Amoushahi;Mehrdad Hejazi
    • Structural Engineering and Mechanics
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    • v.89 no.2
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    • pp.181-197
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    • 2024
  • A numerical method is presented in this paper, for buckling analysis of thin arbitrary stiffened composite cylindrical shells under axial compression. The stiffeners can be placed inside and outside of the shell. The shell and stiffeners are operated as discrete elements, and their interactions are taking place through the compatibility conditions along their intersecting lines. The governing equations of motion are obtained based on Koiter's theory and solved by utilizing the principle of the minimum potential energy. Then, the buckling load coefficient and the critical buckling load are computed by solving characteristic equations. In this formulation, the elastic and geometric stiffness matrices of a single curved strip of the shell and stiffeners can be located anywhere within the shell element and in any direction are provided. Moreover, five stiffened composite shell specimens are made and tested under axial compression loading. The reliability of the presented method is validated by comparing its numerical results with those of commercial software, experiments, and other published numerical results. In addition, by using the ANSYS code, a 3-D finite element model that takes the exact geometric arrangement and the properties of the stiffeners and the shell into consideration is built. Finally, the effects of Poisson's ratio, shell length-to-radius ratio, shell thickness, cross-sectional area, angle, eccentricity, torsional stiffness, numbers and geometric configuration of stiffeners on the buckling of stiffened composite shells with various end conditions are computed. The results gained can be used as a meaningful benchmark for researchers to validate their analytical and numerical methods.

Moire Interferometry Measurement and Numerical Analysis for Hygroscopic Swelling of Al-Polymer Joint (Al-Polymer 접합체의 흡습팽창에 대한 모아레 간섭 측정 및 수치해석)

  • Kim, Kibum;Kim, Yong-Yun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.6
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    • pp.3442-3447
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    • 2014
  • A simple method to evaluate the hygroscopic characteristics of polymer of microelectronic plastic package is suggested. To evaluate the characteristics, specimens were prepared, and the internally absorbed moisture masses were measured as a function of the absorbing time and calculated numerically. The hygroscopic pressure ratio was calculated by heat transfer analysis supported by commercial FEM code because the hygroscopic diffusion equation has the same form as the heat transfer equation. The moisture masses were then summed by the self developed code. The nonconductive polymers had quite different characteristics for the different lots, even though they were the same products. The absorbed moisture mass variations were calculated for several different characteristics, and the optimal curve of the mass variation close to experimental data was selected, whose solubility and diffusivity were affected by the hygroscopic characteristics of the material. The method can be useful in the industrial fields to quickly characterize the polymer material of the semiconductor package because the fast correspondence is normally required in industry. The weight changes in the aluminum-nonconductive-polymer joint due to moisture absorption were measured. The deformed system was also measured using the Moire Interferometry system and compared with the results of finite element analysis.

Computational Fluid Dynamics Study of Channel Geometric Effect for Fischer-Tropsch Microchannel Reactor (전산유체역학을 이용한 Fischer-Tropsch 마이크로채널 반응기의 채널 구조 영향 분석)

  • Na, Jonggeol;Jung, Ikhwan;Kshetrimayum, Krishnadash S.;Park, Seongho;Park, Chansaem;Han, Chonghun
    • Korean Chemical Engineering Research
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    • v.52 no.6
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    • pp.826-833
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    • 2014
  • Driven by both environmental and economic reasons, the development of small to medium scale GTL(gas-to-liquid) process for offshore applications and for utilizing other stranded or associated gas has recently been studied increasingly. Microchannel GTL reactors have been prefrered over the conventional GTL reactors for such applications, due to its compactness, and additional advantages of small heat and mass transfer distance desired for high heat transfer performance and reactor conversion. In this work, multi-microchannel reactor was simulated by using commercial CFD code, ANSYS FLUENT, to study the geometric effect of the microchannels on the heat transfer phenomena. A heat generation curve was first calculated by modeling a Fischer-Tropsch reaction in a single-microchannel reactor model using Matlab-ASPEN integration platform. The calculated heat generation curve was implemented to the CFD model. Four design variables based on the microchannel geometry namely coolant channel width, coolant channel height, coolant channel to process channel distance, and coolant channel to coolant channel distance, were selected for calculating three dependent variables namely, heat flux, maximum temperature of coolant channel, and maximum temperature of process channel. The simulation results were visualized to understand the effects of the design variables on the dependent variables. Heat flux and maximum temperature of cooling channel and process channel were found to be increasing when coolant channel width and height were decreased. Coolant channel to process channel distance was found to have no effect on the heat transfer phenomena. Finally, total heat flux was found to be increasing and maximum coolant channel temperature to be decreasing when coolant channel to coolant channel distance was decreased. Using the qualitative trend revealed from the present study, an appropriate process channel and coolant channel geometry along with the distance between the adjacent channels can be recommended for a microchannel reactor that meet a desired reactor performance on heat transfer phenomena and hence reactor conversion of a Fischer-Tropsch microchannel reactor.