• Title/Summary/Keyword: AE sensor

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Detection of Contact and Slip in Robot Grippers Using Acoustic Emission (AE를 이용한 로봇그립퍼에서 접촉과 미끄러짐 감시)

  • 최기상;최기흥
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.7
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    • pp.1581-1589
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    • 1995
  • The feasibility of using AE for detecting contact and slip between a workpiece and an end effector has been tested. Specifically, the relationship between the contact and slip motion and the characteristics of the AE signal is theoretically and experimentally investigated. The experimental results manifest that the high sensitivity of AE signal to the contact and slip makes it a good alternative as a robot tactile sensor.

Frequency Distribution of Mechanical Noise Signals for Ultrasonic Wave and AE Sensor with Brush Spark of DC Motor (직류전동기 브러시 섬락에 따른 기계적 노이즈 신호의 주파수 분포)

  • 이상우;김인식;이광식
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.18 no.2
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    • pp.36-43
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    • 2004
  • In this paper, the frequency spectra from respective mechanical noise signals detected using ultrasonic wave and AE(Acoustic Emission) sensor were analysed to under spark generation between brush and commutator side with arbitrarily 15$^{\circ}$ rotation for brush from the DC motor in operation. Also, the frequency spectra from respective magnetizing noise signals detected using ultrasonic wave and AE sensor were analysed to under neutral point for brush from the DC motor in normal operation. And the analyses and comparison between the mechanical noise signal and magnetizing noise signal of ultrasonic wave with brush location change from the DC motor in operation. As the experimental results, tile mechanical noise signal of ultrasonic wave under spark generation between brush and commutator side with brush location change from the DC motor in operation were increased about 2.5∼3.0 times than magnetizing noise signal of ultrasonic wave form the DC motor in normal operation. Also, the main frequency band for mechanical noise signals of AE under spark generation between brush and commutator side with brush location change from the DC motor in operation, appeared about 1.3[MHz]∼l.5[MHz] by the fast fourier transform.

Surface Condition Monitoring in Magnetic Abrasive Polishing of NAK80 Using AE Sensor and Neural Network (AE 센서와 신경회로망을 이용한 NAK80 금형강의 자기연마 가공특성 모니터링)

  • Kim, Kwang-Heui;Shin, Chang-Min;Kim, Tae-Wan;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.4
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    • pp.601-607
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    • 2012
  • The magnetic abrasive polishing (MAP), for online monitoring with AE sensor attachment, was performed in this study. To predict the surface roughness after the magnetic abrasive polishing of NAK80, the signal data acquired from the AE sensor were analyzed. A dimensionless coefficient, which consisted of average of AErms and standard deviation of AE signal, was defined as a characteristic of the MAP and a prediction model was obtained using least square method. A neural network, which had multiple input parameters from AE signals and polishing conditions, was applied for predicting the surface roughness. As a result of this study, it was seen that there was very close correlation between the AE signal and the surface roughness in the MAP. And then on-line prediction of the surface roughness after the MAP of the NAK80 was possible by the developed prediction model.

Crack source location by acoustic emission monitoring method in RC strips during in-situ load test

  • Shokri, Tala;Nanni, Antonio
    • Smart Structures and Systems
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    • v.13 no.1
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    • pp.155-171
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    • 2014
  • Various monitoring techniques are now available for structural health monitoring and Acoustic Emission (AE) is one of them. One of the major advantages of the AE technique is its capability to locate active cracks in structural members. AE crack locating approaches are affected by the signal attenuation and dispersion of elastic waves due to inhomogeneity and geometry of reinforced concrete (RC) members. In this paper, a novel technique is described based on signal processing and sensor arrangement to process multisensory AE data generated by the onset and propagation of cracks and is validated with experimental results from an in-situ load test. Considering the sources of uncertainty in the AE crack location process, a methodology is proposed to capture and locate events generated by cracks. In particular, the relationship between AE events and load is analyzed, and the feasibility of using the AE technique to evaluate the cracking behavior of two RC slab strips during loading to failure is studied.

Failure Forecast Diagnosis of Small Wind Turbine using Acoustic Emission Sensor

  • Bouno Toshio;Yuji Toshifumi;Hamada Tsugio;Hideaki Toya
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.5B no.1
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    • pp.78-83
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    • 2005
  • Currently in Japan, the use of the small wind turbine is an upward trend. There are already many well established small wind turbine generators in use and their various failures have been reported. The most commonly sighted failure is blade damage. Thus the research purpose was set to develop a simple failure diagnostic system, where an Acoustic Emission (AE) signal was produced from the failure part of a blade which was measured by AE sensor. The failure diagnostic technique was thoroughly examined. Concurrently, the damage part of the blade was imitated, the AE signal was measured, and a FFT(Fast Fourier Transform) analysis was carried out, and was compared with the output characteristic. When one sheet of a blade was damaged 40mm or more, the level was computed at which failure could be diagnosed.

SENSORS IN DEVURRING AUTOMATION

  • Lee, Seoung-Hwan
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.560-564
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    • 1999
  • Burr sensing for burr size measurement and deburring process control is one of the essential elements in an automated deburring procedure. This paper presents the implementation of capacitance sensing and acoustic emission (AE) to deburring. The first application is the "on-line" measurement of burrs using a capacitance sensor. A non-contact capacitance gauging sensor is attached to an ultra precision milling machine which was used as a positioning system. The setup is used to measure burr profiles along machined workpiece edges. The proposed scheme is shown to be accurate, easy to setup, and with minor modifications, readily applicable to automatic deburring processes. As the second example, AE signals were sampled and analyzed for the sensor feedback of a precision deburring process - laser deburring -. The results, such as the sensitivity of AE signals to burr shapes and edge detection capability show a clear correlation between physical process parameters and the AE signals. A subsequent control strategy for deburring automation is also briefly discussed.

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A study on the PD detecting of C-GIS using AE sensor (AE센서를 이용한 C-GIS의 부분방전 검출에 관한 연구)

  • Lee, H.Y.;Lee, Y.H.;Sin, Y.S.;Seo, J.M.
    • Proceedings of the KIEE Conference
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    • 2003.07c
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    • pp.1659-1661
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    • 2003
  • Recently, diagnostic techniques have been investigated to defect a partial discharge in high voltage electrical equipment. We have studied the characteristics of the acoustic partial discharge originating from the electrical defects in cubicle GIS(C-GIS). An acoustic emission(AE) sensor is used on the enclosure to detect partial discharge source because the sensor is sensitive to stress waves in its frequency range that may not be from a partial discharge source. AE signal is analyzed with phase-magnitude-frequency number(${\Phi}$-V-n) and pulse per second(PPS). Experience result has shown that the omitted acoustic signal has phase dependency and phase shift characteristic according to increase with applied voltage. These result will be helpful to the pattern recognition of the acoustic partial discharge in a C-GIS.

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AE Source Location by the Discrimination of Wave Propagation Paths in Cylindrical Vessels (실린더형 용기에서의 신호전파경로 비교를 이용한 음향방출 위치표정)

  • Yoon, D.J.;Kim, Y.H.;Kwon, O.Y.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.10 no.1
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    • pp.84-90
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    • 1990
  • By discriminating the wave propagation paths in cylindrical vessels, a technique for AE source location has been proposed. This method is based on the path difference between several propagating directions from a source to a sensor. One sensor can receive multiple waveforms sequentially including a direct arrival and several others propagated through the circumferential direction. An wave front normally propagates in all directions and as many waveforms can reach the sensor until the signal faded out by attenuation. Only the first four arrivals suffice the condition for calculating the source location. The proposed method was examined for an actual cylindrical vessel by the source location experiment using simulated AE sources. The test showed very promising results and the method can be utilized for a simple AE source location without multi-channel instruments.

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Study on Improvement of the Piezoelectric Properties of Acoustic Emission Sensor to be Used for Superconducting Application Systems (초전도 응용기기 안정성 진단을 위한 AE센서용 압전소자의 성능개선 연구)

  • Kim, K.J.;Kim, J.H.;Song, J.B.;Paik, J.H.;Jang, J.Y.;Ko, T.K.;Lee, H.G.
    • Progress in Superconductivity and Cryogenics
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    • v.12 no.3
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    • pp.44-48
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    • 2010
  • Acoustic emission (AE) signal from an HTS tape has a low signal to noise ratio, due to the large amount of noise caused by the boiling of the liquid cryogen or mechanical vibration from the cryo-cooler. In an attempt to improve the sensitivity of the AE sensor, $Pb(Zr_{0.54}Ti_{0.46})O_3$ + 0.2 wt% $Cr_2O_3$ + 1.0 wt.% $Nb_2O_5$ ceramics sintered at $1200^{\circ}C$ was synthesized. In addition, the resonance ($f_r$) and anti-resonance frequencies ($f_a$) were measured using the specimens with various thicknesses (1.0, 1.5, 2.0, 2.5 and 3.0 mm). According to the test results, large AE signals with high frequencies were obtained from the AE sensor fabricated using a piezoelectric disc with a thinner thickness.

The reliability analysis of Acoustic Emission(AE) testing for crack detectivity by sensors and materials (AE(음향방출) 검사 시 센서 및 재료에 따른 균열 검출능에 대한 신뢰성 분석)

  • Nam, Jun-Young;Lee, Sang-Yun;Hwang, Woong-Gi;Lee, Bo-Young
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2011.04a
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    • pp.419-423
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    • 2011
  • Unlike other non-destructive inspection method, AE Structural defects that are likely to grow in the operation status can be detected, and the advantage of being due to the continuous monitoring of large structures has been widely used to evaluate the stability. AE sensor used to detect sound wave that occurs between 20kHz to 20MHz. and Sound wave result may vary depending on sensor's sensitivity. In this paper, Tensile test conducted on STS 304 and SS400, and tries to detect the crack signal. In tensile test, specimens were conducted using different sensor sensitivity to the same tensile test condition. The crack signal parameters divided into 4 types of communities by conducting cluster analysis. It was demonstrated that crack signal of two sensor is not different by statistical analysis of null hypotheses. Based on the results, waveform of this tension test is crack signal.

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