• Title/Summary/Keyword: AE

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AE(Acoustic Emissin)를 이용한 마찰 및 파괴현상 해석과 베어링 상태진단 적용

  • 안효석
    • Tribology and Lubricants
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    • v.7 no.2
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    • pp.22-27
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    • 1991
  • 접촉운동에 의해 재료 접촉부위의 기계적 상태의 변화가 야기될 때 에너지가 방출되며 그 중의 일부는 AE(음향방출)의 형태로 방출된다. AE가 재료의 표면과 작용해서 일어나는 표면변위(surface displacements)는 기술적으로 표면에 설치한 변위계(displacement sensor)에 의해 쉽게 측정될 수 있으며 이 측정값은 AE가 발생된 물리적인 원인을 설명해주는 여러가지 정보를 제공한다. AE측정의 용이함에 재료의 기계적 변형, 파단과구조 및 조성 등의 변화와 AE와의 밀접한 관계로 인해, 재료의 마찰 접촉시의 거동을 이해하기 위해 AE 모니터링이 점차 활발히 적용되고 있다.

Tool Life Monitoring using AE Signal in Gear Shaping (기어가공식 AE 신호를 이용한 공구수명의 감시)

  • 최성필
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.130-134
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    • 1996
  • The characteristics of AE(Acoustic Emission) signal is related to cutting conditio, tool material, and tool geometry in metal cutting. The relation between AE signal and tool life was investigated experimentally. Experiment is carried out by gear shaping and SCM 420 workpiece. AE RMS voltage were increased according totool wear. It is suggested that maximum value of AE RMS voltage is an effective parameter to monitor tool life.

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Relationship between Take-off Behavior of Hard-disk Slider and AE Signal (하드디스크 슬라이더의 부상 특성과 AE신호의 관계)

  • 이상민;문재택;김대은
    • Tribology and Lubricants
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    • v.17 no.1
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    • pp.40-55
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    • 2001
  • Acoustic emission(AE) signal has been widely utilized to monitor the interaction at the head/disk interface. In this work the relationship between the AE signal and the state of contact between the slider and the disk is presented. Results of the FFT(Fast Fourier Transform) analyses of the AE signal could be used to better understand the interfacial interaction. Also, it was found that wear particles affect the AE signal. Therefore, the signal can be used to monitor the wear particle presence at the interface.

Relationship between Take-off Behavior of Hard-disk Slider and AE Signal (하드디스크 슬라이더의 부상 특성과 AE신호의 관계)

  • 이상민;문재택;김대은
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.310-317
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    • 1999
  • Acoustic emission(AE) signal has been widely utilized to monitor the interaction at the head/disk interface. In this work the relationship between the AE signal and the state of contact between the slider and the disk is presented. Results of the FFT analyses of the AE signal could be used to better understand the interfacial interaction. Also, it was found that wear particles affect the AE signal. Therefore, the signal can be used to monitor the wear particle presence at the interface.

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A Study on the Monitoring Technique in Tool Failure and Tool Life by AE Method (AE법에 의한 공구손상 및 수명의 감시기술에 관한 연구)

  • Han, Eung-Kyo;Kim, Ki-Choong
    • Journal of the Korean Society for Precision Engineering
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    • v.2 no.1
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    • pp.62-71
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    • 1985
  • This is a study on the monitoring technique in tool failure and tool life by AE method. The relation between amplitude level of AE signal and flank wear width was studied by experiments. The relation between amplitude level of AE signal and tool life was also studied. As the result, it was observed that amplitude level of AE signal was only affected by cutting velocity. Amplitude level of AE signal was directly proportional to flank wear width and the increasing rate was related to cutting velocity. So, the relation between amplitude level of AE signal and tool life was represented as follow: $CT^n$ = $AE_{rms}$ where, n=0.35 C=9.5*$10^{-2}$

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Monitoring of Tool Wear using AE Signal in Interrupted cutting (단속절삭에서 AE신호를 이용한 공구마멸의 감시)

  • 김정석
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.2
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    • pp.112-118
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    • 1997
  • Characteristics of AE(Acoustic Emission) signal is related to cutting conditions, tool materials, and tool geometry in metal cutting. Relation between AE signal and tool wear was investigated experimentally. Experiment is carried out by interrupted cutting for SCM420 workpiece with TiN coating tool on HSS material. AE RMS voltage and count per event were increased according to tool wear. The major results are as follows : 1) AE RMS value is nearly constant as cutting speed changes, but is rapidly increase as feed rate increases. 2) AE RMS value and Count per Event increase as tool wear increases. 3) It is more effective to monitor tool wear by Incremental rate of AE RMS value than by Incremental rate of count per event.

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Measurement of the Flying Characteristics of HDD Slider Air Bearing Using AE Signal (AE 신호를 이용한 HDD 슬라이더 공기베어링의 부상상태 측정)

  • Kim, Jae-Jic;Jeong, Tae-Gun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.9
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    • pp.1391-1399
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    • 2001
  • The AE measurement is one of the most convenient methods for detecting contacts between the slider and the disk. The AE method has been widely used in the investigation of the tribology of sliding interfaces due to its convenience. We examined the relationship between the AE signal and the flying height of a slider. We investigated the influence of the disk linear velocity on the AE rms signal by using the AE measurement system. The experiment also gives the relationship between the take-off velocity and the disk surface conditions. To investigate the behavior of the slider further, the variances of the AE signals are analyzed. The experimental results indicate that the increase in the magnitude of the AE rms signal does not necessarily mean the slider/disk contacts.

Fabrication and Characteristic of AE sensor using the Lead-free NKN Ceramics (무연 NKN 세라믹스를 이용한 AE 센서 제작 및 특성)

  • Lee, Kab-Soo;Yoo, Ju-Hyun;Hong, Jae-Il
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.11a
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    • pp.39-40
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    • 2006
  • AE sensor using lead-free ceramics should be developed for prohibiting environment protection. In this study, Langevin type AE sensor was manufactured as air backing structure. Here, the piezoelectic element was used as PZT(EC-65) and NKN, respectively. The resonant frequency of AE sensor using PZT was 143 kHz and the resonant frequency of AE sensor using NKN was 178 kHz. The waveform of AE sensor using NKN was responded more sensitively than that of AE sensor using PZT.

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ACOUSTIC EMISSION IN BENDING FATIGUE PROCESS OF CARBURIZING SPUR DEAR BY AE SOUTCE LICATION

  • Sentoku, Hirofumi;Yamato, Hiroyuki
    • 제어로봇시스템학회:학술대회논문집
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    • 1995.10a
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    • pp.142-145
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    • 1995
  • It is important from prevention of the malfunction and an important accident by the failuer, to detect a failuer in revolution devices. The acoustic emission(AE) method is expected as means that defects an abnormal phenomenon of revolution devices earlily and utilized. Although a research example by the AE method is reported regarding a gears, little reserch has been conducted using the AE method for running gears in a bending fatigue process of spur gear teeth. Therefore, in this report, with two micro AE sensors attached to the side of the gear, AE was measured in a bending fatigue process of a carburizing gear by using the power circurating-type machine and AE source location in gear teeth were required. By various analysis in these data, the AE characteristics in the fatigue damaging process of the gear tooth were determined.

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Sensitivity Characteristics of Acoustic Emission(AE) Sensor using the Lead-free (Na1,K)NbO3 Ceramics (무연 (Na1,K)NbO3 계 세라믹스를 이용한 AE센서의 감도특성)

  • Yoo, Ju-Hyun;Lee, Gab-Soo;Hong, Jae-Il
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.20 no.3
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    • pp.218-222
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    • 2007
  • In this study, Acoustic emission(AE) sensors were fabricated using lead-free piezoelectric ceramics for prohibiting environmental pollution. Structure of AE sensors were designed as Langvin type air backing form. Here, the piezoelectic element was used as PZT(EC-65)(AE1) and NKN(AE2), respectively. The measured resonant frequency, the maximum sensitivity frequency and sensitivity of AE sensors were as follows ; 143 kHz, 29.4 kHz and 69.3 dB in AE1 and 179 kHz, 29.4 kHz and 66.3dB in AE2, respectively.