• Title/Summary/Keyword: AC4A alloy

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Static and Dynamic Characteristics of AC4C Aluminum Alloy (AC4C 알루미늄 합금의 정적 및 동적 특성)

  • Kwon, Y.G.;Ju, W.K.;Song, J.I.
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.220-225
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    • 2007
  • The mechanical characteristics of AC4C Aluminum Casting Alloy were investigated by tensile test and impact test. Based on the tensile test' s result, we found that the yield strength of a high speed was about 10% higher than that of a low speed test and the maximum rupture strain mostly occurred in low speed tensile test. The impact energy of curved surface specimen was higher than that of plane surface specimen that can be measured in impact test.

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The Effect of Casting Condition and Heat Treatment on the Mechanical Properties of AC4C Alloy Castings (AC4C 합금의 기계적 성질에 미치는 주조조건과 열처리의 영향에 관한 연구)

  • Kang, Hyo-Gyoung;Cheon, Byung-Wook;Choi, Chang-Ock
    • Journal of Korea Foundry Society
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    • v.13 no.5
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    • pp.450-461
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    • 1993
  • AC4C alloy casts in the metallic mold, zircon sand mold, silica sand mold and shell mold with the pouring temperatures of 680, 710 and $740^{\circ}C$ have been investigated. The tensile strength, elongation and hardness of AC4C alloy castings have been influenced by the kind of molds used. The mechanical properties in zircon sand mold castings were greater than those in other sand mold castings, but were inferior to the properties in metallic mold castings. Eutectic Si particle size and DAS were increased in the order of metallic mold, ziron sand mold, silica sand mold and shell mold. Also, they were increased with the increase of pouring temperatures. DAS, eutectic Si particle size and grain size decreased with the increase of mechanical properties as the cooling rate increased. The eutectic Si particle size and DAS of AC4C alloy castings after T6 treatment were decreased in as-cast. The variation of eutectic Si particle size has been effected on the tensile strength, elongation and fractured surface.

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A Study on the Development for the Vehicle Engine Mountion Bracket Using Squeeze Casting (스퀴즈 캐스팅 제조법에 의한 자동차 엔진 마운틴 브래킷 개발에 관한 연구)

  • Kim, S.H.
    • Journal of Power System Engineering
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    • v.7 no.4
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    • pp.44-48
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    • 2003
  • Alumium alloys casting are gaining increased acceptance in the automotive and electronic industeries and squeeze casting is the most efficient method of manufacturing such mass produced parts. This study has been investigated the microstructures and mechanical properties of Al-7.0Si-0.4Mg(AC4C)alloy fabricated by squeeze casting process for development of Engine Mountain Bracket. The microstructure of squeeze casted specimen were composed of eutectic structure Alumimim solid solution and $Mg_2Si$ precipitates. The tensile strength of as-solid solution treatment Al-7.0Si-0.4Mg alloy revealed 2985MPa. It was found that Al-7.0Si-0.4Mg alloy have good aging hardening effect results are presented to show the validity of the control method.

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A Study on the Preparation and Wear Characteristics of TiC Hardfaced Layers on Aluminium alloy by PTA Method (PTA법에 의한 TiC 분말 표면강화 AL 합금층의 제조 및 마모특성에 관한 연구)

  • 민준원;유승을
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.9
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    • pp.138-145
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    • 1999
  • Surface hardening of AC4C aluminium alloy with TiC powders was obtained by plasma transferred are (PTA) method, Bead appearance, microstrucutre and wear behavior were characterized in relation to the torch current, powder feed rate and wear condition. The width and the depth of bead were mainly increased with increasing torch current. The comparison of wear behavior between AC4C alloy and PTA treated AC4C alloy showed the remarkable enhancement of wear resistance.

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Effect of Sr and (Ti-B) Additives on Tensile Properties of AC4A Recycled Aluminum Casting Alloys (재활용 AC4A 알루미늄 합금의 인장특성에 미치는 (Ti-B), Sr 첨가제의 영향)

  • Oh, Seung-Hwan;Kim, Heon-Joo
    • Journal of Korea Foundry Society
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    • v.38 no.5
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    • pp.87-94
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    • 2018
  • The effects of Sr and (Ti-B) additives on the tensile properties of AC4A recycled (35% scrap content) aluminum alloys were investigated. An acicular morphology of the eutectic Si phase of as-cast specimens was converted to a fibrous morphology upon the addition of Sr. Moreover, morphology of the Sr modified eutectic Si phase became finer due to a T6 heat treatment. The grain size of the ${\alpha}$-solid solution was decreased by the addition of (Ti-B) additives. Depending on the treatment conditions of the as-cast specimens, i.e., no addition, a Sr addition and a (Ti-B)+Sr addition, the tensile strength levels of the as-cast specimens were 182, 192, and 204MPa, respectively. The corresponding strengths of T6 heat-treated specimens were 293, 308, and 318MPa. Elongations of the as-cast specimens were 2.2, 3.1, and 5.6%, and the corresponding elongations of the T6 heat-treated specimens were 4.6, 6.1, and 7.6%. The percentage of the reduced section area in the tensile specimens was also increased by the Sr and (Ti-B) additives. Sr and (Ti-B) additives changed the microstructure and the distribution of defects in the castings, resulting in an improvement of the tensile properties of AC4A aluminum alloys. According to our test results, recycled (35% scrap content) AC4A aluminum alloy met all of the KS requirements of the tensile strength and elongation values of AC4A aluminum alloy except for the elongation value of the one specimen condition, in this case the as-cast no-addition condition.

Effect of (Ti-B) and Sr Additives on Impact and Fatigue Properties of Recycled AC4A Aluminum Casting Alloy (재활용 AC4A 알루미늄 합금의 충격 및 피로 특성에 미치는 (Ti-B), Sr 첨가제의 영향)

  • Oh, Seung-Hwan;Kim, Heon-Joo
    • Journal of Korea Foundry Society
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    • v.39 no.4
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    • pp.61-74
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    • 2019
  • The effects of Sr and (Ti-B) additives on the impact and fatigue properties of recycled (35% scrap content) AC4A aluminum alloy are investigated here. The acicular morphology of the eutectic Si phase of as-cast specimens was converted to the fibrous one with Sr additives. The grain size of the α-solid solution decreased by the addition of (Ti-B) additives. The crack initiation energy (Ei) of the impact absorption energy decreased due to the incorporation of an oxide film and inclusions depending on the scrap used. The modification of the eutectic Si morphology by Sr additives is considered as the main factor of the increase of the average impact absorption energy (Et). The addition of (Ti-B) additives contributed to an increase in the occurrence of crack deflections due to the refining of α-Al grains, resulting in improved fatigue properties.

Effect of Scrap Content on the Impact Property and Fatigue Property of AC4A Alloy (AC4A 합금의 충격특성 및 피로특성에 미치는 스크랩 함량의 영향)

  • Kim, Heon-Joo
    • Journal of Korea Foundry Society
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    • v.36 no.6
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    • pp.187-194
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    • 2016
  • The effects of scrap content on the impact and fatigue properties were investigated in AC4A alloy. The impact absorbed energy of as-cast specimens were 3.61, 3.56, 3.47, and 3.08 Joules, respectively, when scrap contents of the specimens were 0, 20, 35, and 50%. And, the corresponding energy levels of the T6 heat-treated condition were 3.66, 3.48, 3.25, and 2.96 Joule. In the same way, the fatigue strength values of the as-cast specimens were 53.2, 52.0, 48.4, and 43.8MPa, respectively, and the corresponding fatigue strengths of the T6 heat-treatment specimens were 85.4, 75.7, 60.6, and 51.2 MPa. Impact absorbed energy and fatigue strength decreased as scrap content of the specimen increased. It is assumed that impact absorbed energy decreased owing to the presence of oxide films, which act as branches of 2nd cracks; fatigue strength also decreased with decreased deflection of the fatigue crack path as the scrap content of the specimens increased.

A Study on the Squeeze Casting of Al-7.0Si-0.4Mg Alloy for Fuel System Parts (Al-7.0Si-0.4Mg 합금 자동차 연료계 부품의 스퀴즈 캐스팅에 관한 연구)

  • 김순호
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.12
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    • pp.48-54
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    • 2003
  • Alumium alloys casting are gaining increased acceptance in the automotive and electronic industeries and squeeze casting is the most efficient method of manufacturing such mass produced parts. This study has been investigated the microstructures and mechanical properties of Al-7.0Si-0.4Mg (AC4C) alloy fabricated by squeeze casting process for development of Fuel system Parts (Fuel rail). The microstructure of squeeze casted specimen were composed of eutectic structure Alumimim solid solution and $Mg_2$Si precipitates. The tensile strength of as-solid solution treatment Al-7.0Si-0.4Mg ahoy revealed 298.5MPa. It was found that Al-7.0Si-0.4Mg alloy have good corrosion resistance in electrochemical polarization test.

Fabrication and Wear Property Evaluation for FeCrSi/AC8A Composite by Low-pressure Infiltration (저압함침법에 의한 FeCrSi/AC8A 복합재료의 제조와 마모특성 평가)

  • Song, Tae-Hoon;Lee, Hyun-Jun;Choi, Yong-Bum;Kim, Sung-Jin;Park, Won-Jo
    • Journal of Ocean Engineering and Technology
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    • v.22 no.5
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    • pp.106-111
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    • 2008
  • In this paper, study about property evaluation for the metal matrix composites fabricated by low pressure infiltration process. Aluminum alloy composite which is reinforced by Metal fiber preform was fabricated by low pressure casting process. Infiltration condition was changed the pressure infiltration time of 1 sec, 2 sec and 5 sec under a constant pressure of 0.4 MPa. The molten alloy completely infiltrated the FeCrSi metal perform regardless of the increase in the pressure acceleration time. The the porosity in the FeCrSi/AC8A composite was investigated. The porosity was reduced as the pressure acceleration time as shorter. The FeCrSi/AC8A composite was investigated the wear test for to know the relationship between Porosity and wear resistance. FeCrSi/AC8A composite at pressure acceleration time of 1sec is shown excellent wear resistance.