• Title/Summary/Keyword: AC machine

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Development of a Swing-Arm Type Polishing Machine for Large Optics (스윙암 방식을 이용한 대형 광학부품 연마가공기 개발)

  • Kim, Jin-Wook;Kim, Ock-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.2
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    • pp.3-7
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    • 2008
  • A polishing machine adopting a new unique structural mechanism has been developed, named as a swing-arm type polishing machine. The mechanism is such that the tool path tracks on a spherical surface, of which the diameter is adjusted by setting up the machine mechanism properly. It has a strong benefit especially for polishing axis-symmetric concave mirror surfaces. The swing-arm type polishing machine with 5-axes has been designed in order to polish a concave mirror surface lip to diameter of 2 meters. The drawings are made using 3D CAD and strain-stress analysis has been done by finite element method. AC servo-motor has been used to move the swing arm and a operating software has been developed using a LapVIEW tool. Result of the test run was satisfactory which convinces the usefulness of the swing-arm type polishing machine.

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Optimized Stator Flux Oriented Control of IM using Adaptive Speed Estimator (적응 속도추정기를 이용한 유도전동기의 최적 고정자 자속 기준제어)

  • 정인화;신명호;변철웅;현동석
    • Proceedings of the KIPE Conference
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    • 1997.07a
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    • pp.161-165
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    • 1997
  • For high performance ac drives, the speed sensorless vector control and the stator flux orientation concept have received increasing attention. This paper presents a new method of estimation the speed of AC induction machine(IM). To improve the speed estimation characteristics, accurate stator resistance variation is considered. The effectiveness of the proposed method is verified computer simulation.

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CNC milling experiments using a variable structure control (가변구조제어기를 사용한 CNC 공작기계의 절삭실험)

  • 김정호;은용순;조동일
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.852-855
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    • 1996
  • A variable structure controller is developed for an AC servo motor used in CNC milling machines. The designed controller is implemented as an outer loop controller to a factory designed motor-servopack system. The robustness parameter is tuned for a fast response when the speed tracking error is large, while it is tuned for small oscillations when the speed tracking error is small. The designed controller is installed on a CNC machine using a PC. Cutting experiments show improved performance over the factory-designed controller.

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A Study on Structural Design and Evaluation of the High Precision Cam Profile CNC Grinding Machine (고 정밀 캠 프로파일 CNC 연삭기의 구조설계 및 평가에 관한 연구)

  • Lim, Sang-Heon;Shin, Sang-Hun;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.10
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    • pp.113-120
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    • 2006
  • A cam profile CNC grinding machine is developed for manufacture of high precision contoured cams. The developed machine is composed of the high precision spindle using boll bearings, the high stiffness box layer type bed and the three axis CNC controller with the high resolution AC servo motor. In this paper, structural and modal analysis for the developed machine is carried out to check the design criteria of the machine. The analysis is carried out by FEM simulation using the commercial software, CATIA V5. The machine is modeled by placing proper shell and solid finite elements. And also, this paper presents the measurement system and experimental investigation on the modal analysis of a grinding machine. The weak part of the machine is found by the experimental evaluation. The results provide structure modification data for good dynamic behaviors. And safety of the machine was confirmed by the modal analysis of modified machine design. Finally, the cam profile grinding machine was successfully developed.

A Study on the Harmonic Current Characteristics of Universal Motro with Speed Controller (유니버셜모터 속도제어기의 고조파전류 특성에 관한 연구)

  • 임홍우;박수강;백형래
    • The Transactions of the Korean Institute of Power Electronics
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    • v.6 no.2
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    • pp.132-140
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    • 2001
  • A universal motor is a small dc series machine motor that is designed to operate from an ac machine. The characteristics of universal motors are high no-load and staring torque. Because of the high operating speed, the size of these motors for a given hp rating is typically smaller that other fractional hp ac machine, making it ideal for hand-held tools and appliances where weight, compactness, and speed are importance factors. A phase-angle control with AC drive system gains a high popularity due to their simple implementation, but contains the disadvantage of their poor input power factor, subharmonic current. Pulse width modulation control with DC drive systems increase the power factor as without delay phase angle. This paper analyzed the subharmonic characteristics of the phase angle control system that is controlled by zero voltage crossing similar to traditional method, and the dc chopper system that is used PWM.

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A Study on Current Waveform Control and Performance Improvement for Inverter Arc Welding Machine (인버터 아크 용접기의 파형제어기법 및 성능향상에 관한 연구)

  • 채영민;고재석;김진욱;이승요;최해룡;최규하
    • The Transactions of the Korean Institute of Power Electronics
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    • v.4 no.2
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    • pp.128-137
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    • 1999
  • Recently the pelionnance of CO2 arc welding machine has been advanced significantly through the adoption of i invelter circuit topology. which made it possible to improve welding perfonnances such as spatter generation and bead s state. But the conventional inverter arc welding machine generates constant output voltage which cause much spatter g generation dUling short-circuit and arc start time because it is unable to control output current instantaneously. So this p paper representes wavefCnm controlled inverter arc welding machine which control the wavefonn of welding current and t thus to suppress the spatter generation. And the system designed in this paper is the digital controller using single chip m microprocessor of 80C196KC. As a result of perfonnance test for this system, the spatter generation is reduced and s shOlt-circuit time period is stabilized compared to conventional one. And more by using switched mode rectifier for A AC/DC power convelter. unity power factor is maintained and low order halmonic spectrum is supressed.

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The reduction of spatter in $CO_2$ inverter Arc Weling machine by the current control at the moment of short (단락순간의 전류제어에 의한 $CO_2$ 인버터 아크 용접기의 스패터 저감)

  • 고재석;채영민;이승요;목형수;최규하
    • Proceedings of the KIPE Conference
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    • 1999.07a
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    • pp.585-590
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    • 1999
  • The conventional $CO_2$ inverter arc machine has constant voltage output characteristic and uses constant wire speed controller for welding current control. By adoption of PWM inverter to the welding machine, the spattering was reduced rather than the thyrister arc welding machine or AC arc welding machine. Moreover, by the high switching frequency, the output reactor size could be reduced evidently. Recently, the studies on optimal voltage and current waveform for the welding performance improvement have been studied. In this paper, a new instantaneous output current control scheme during the short circuit mode was proposed and showed the capability of arc stability improvement and the reduction of spatter generation.

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Evaluation of the CNC grinding machine for ultra-precision machining of advanced materials (신소재 경면가공용 CNC 연삭기의 가공성능평가)

  • 김현석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.92-97
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    • 1994
  • The there axis CNC grinding machine tool for ultra-precison mirror surface grinding of advanced materials such as ceramics and other hard and brittle materials was designed and manufactured. The grinding machine is composed of the air spindle, the high damping resin concrete bed, and the three axis CNC controller with the high resolution AC servo motor. To investigate the dynamic properties of the grinding machine, the natural frequencies of the spindle and the headstock were experimentally measured. The truing method using the break truer to revise the shape of the metal bonded diamond wheel was developed. Form the results of the machining using the prototype three axis CNC grinding machine manufactured, the mirror surface were achieved.

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