• Title/Summary/Keyword: AC arc

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Study on Micro-Sources Modeling and optimal series inductance size (마이크로소스 인덕터 크기 결정에 관한 기초연구)

  • Kim, Young-Seob;Son, Kwang-Myoung
    • Proceedings of the KIEE Conference
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    • 2003.11a
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    • pp.137-139
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    • 2003
  • Micro-Sources arc emerging as a providing environmentally friendly and reliable and effective solution. Micro-Source converter DC voltage of prime mover to AC voltage using voltage source inverter for interjecting with AC grid system. This paper studies optimal series inductance size for interjecting with AC grid system.

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A Study on Current Waveform Control and Performance Improvement for Inverter Arc Welding Machine (인버터 아크 용접기의 파형제어기법 및 성능향상에 관한 연구)

  • 채영민;고재석;김진욱;이승요;최해룡;최규하
    • The Transactions of the Korean Institute of Power Electronics
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    • v.4 no.2
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    • pp.128-137
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    • 1999
  • Recently the pelionnance of CO2 arc welding machine has been advanced significantly through the adoption of i invelter circuit topology. which made it possible to improve welding perfonnances such as spatter generation and bead s state. But the conventional inverter arc welding machine generates constant output voltage which cause much spatter g generation dUling short-circuit and arc start time because it is unable to control output current instantaneously. So this p paper representes wavefCnm controlled inverter arc welding machine which control the wavefonn of welding current and t thus to suppress the spatter generation. And the system designed in this paper is the digital controller using single chip m microprocessor of 80C196KC. As a result of perfonnance test for this system, the spatter generation is reduced and s shOlt-circuit time period is stabilized compared to conventional one. And more by using switched mode rectifier for A AC/DC power convelter. unity power factor is maintained and low order halmonic spectrum is supressed.

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Input and Output Characteristics of Input Current Controlled Inverter Arc Welding Machine with High Efficiency (입력전류 제어형 고효율 인버터아크용접시스템의 입력 및 출력 특성연구)

  • 최규하
    • The Transactions of the Korean Institute of Power Electronics
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    • v.5 no.4
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    • pp.358-369
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    • 2000
  • Shielded metal arc welding machines with AC transformer have been widely used for thin-plate welding applications. Because of being bulky, heavy and of tap-changing property, so the SMAW's are changing to new power electronic circuits such as inverter circuit in order to reduce the system size and also to improve the welding performances at input output sides. The PWM inverter arc welding machine with diode rectifier has better output welding performances but it is has the plentiful harmonics and the lower input power factor. To solve these problems, input current-controlled scheme is considered for PWM inverter arc welding system, and then total input power factor is maintained to be more than 99%. Also a new combined control is proposed which can control both instantaeous welding output voltage and current under constant power condition, and as a result the variations of instantaneous current and voltage can be reduced to very narrow range in the V-I curve relationship, and hence the variance of welding current and voltage become so reduced. In addition the spatter generated during welding process is greatly reduced up to 70%. And the overall effiency can be improved up to 10%, which becomes higher when the load is lower.

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A Study on the AC Arc Model of High Pressure Mercury Discharge (고압 수은방전의 교류 아아크 모델에 관한 연구)

  • Chee, Chol-Kon;Kim, Hoon;Lee, Sang-Woo
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.36 no.9
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    • pp.655-659
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    • 1987
  • This study presents a model of the electrical characteristics of the high-pressure mercury vapour arc discharge. Energy balance equation per unit volume of the arc tube is converted into the one per unit length by assuming the parabolic radial temperature distribution and integrating over the cross-section of the tube. Using this energy balance equation, together with the circuit equation and Ohm's law, the arc voltage and current variation for 1 cycle is numerically calculated and a good result is obtained. A simple method to calculate the axis temperature of the arc tube and the radiation output is also presented.

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The reduction of spatter in $CO_2$ inverter Arc Weling machine by the current control at the moment of short (단락순간의 전류제어에 의한 $CO_2$ 인버터 아크 용접기의 스패터 저감)

  • 고재석;채영민;이승요;목형수;최규하
    • Proceedings of the KIPE Conference
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    • 1999.07a
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    • pp.585-590
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    • 1999
  • The conventional $CO_2$ inverter arc machine has constant voltage output characteristic and uses constant wire speed controller for welding current control. By adoption of PWM inverter to the welding machine, the spattering was reduced rather than the thyrister arc welding machine or AC arc welding machine. Moreover, by the high switching frequency, the output reactor size could be reduced evidently. Recently, the studies on optimal voltage and current waveform for the welding performance improvement have been studied. In this paper, a new instantaneous output current control scheme during the short circuit mode was proposed and showed the capability of arc stability improvement and the reduction of spatter generation.

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The Analysis of Metallurgical Structure and Arc Properties of Copper Wire Due to Over-current (과전류에 의한 동 전선의 용단 아크 특성 및 금속조직 분석)

  • Kim, Young-Seok;Shong, Kil-Mok;Kim, Dong-Ook;Lee, Ki-Yeon;Choi, Chung-Seog
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.07a
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    • pp.554-555
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    • 2005
  • In this paper, we analyzed a metallurgical structure and arc properties of copper wire when the over-current flows on electric wire. From the results, The fusing current was related to the fusing time(current rising rate per second). In case of the shorter the fusing time, the fusing current was high, and the fusing time of ac type was larger than that of dc type. The copper wire was bent by the increase of current and heated, the beads were scattered around wire with a flash. We could observed the dendrite structure in 'molten wire at ac and dc current type. According as the current rising rate per second is short, the dendrite structure is distributed in surface of wire.

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A Study on Energy-Saving Welding Machine with High-Frequency Inverter (에너지 절감형 고주파 인버터 용접기에 관한 연구)

  • Kang, Yun-Ki;Lee, Chun-Ho;Chae, Young-Min;Mok, Hyung-Soo;Choe, Gyu-Ha
    • Proceedings of the KIEE Conference
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    • 1994.07a
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    • pp.519-521
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    • 1994
  • In this paper, the welding machine with high-frequency inverter is described, which can save energy more than conventional ones with low efficiency. Although for part of welding machine of special type such as MIG, TIG, products were developed by inverter, but it is poor that applied to ordinary ac arc welding machine. Difference between conventional AC arc welding machine and the proposed welding machine is investigated econimically and constructionally. Untill now, kinds of welding machine and its characteristics were also described. The comparison of the proposed welding machine and the conventional is presented in the way of output control.

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Magnetic Fields Reduction Characteristics of Multi-layer Shielding Wear for a Worker Using AC Arc Welder (교류 아크용접기를 사용하는 작업자의 이중 차폐복 자계저감 특성검토)

  • Min, Suk-Won;Park, Jun-Hyeong;Lee, Seung-Ho
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.1465_1466
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    • 2009
  • Power cable of an AC arc welder can surround a body of worker at the moment of welding. Applying the boundary element method, we calculated current densities induced in organs inside a worker in case he weared a multi-layer shielding cloth. We know these were lowest when high permeability materials such as silicon and permalloy were applied to the interior of a suit and high conductivity materials such as copper were to the exterior.

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A Study on the Effect of Preheating in Cold AC Arc Welding Process of the Cast Iron (주철의 냉간 시공 교류아크용접에서 예열효과에 관한 연구)

  • Kim, Jin-Gyeong;Kim, Young-Sik;Yu, Dae-Won
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.6
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    • pp.729-735
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    • 2007
  • AC cold arc welding process with AWS E Ni-CI and NiFe-CI is sometimes used to repair damaged cast iron parts in diesel engine room. But if some difference in hardness on welding zones, repaired parts would be cracked in a short. To overcome this default. this study is performed on varying preheating temperature of welding parts, selecting welding rod etc. Experimental results showed that difference in hardness on welding zones at $200^{\circ}C$ was less than $100^{\circ}C$ and less low current than high current. From this study we could conclude that repair welding at $200^{\circ}C$ preheating and low current as possible as welding in damaged cast iron parts was a little difference in hardness on welding zones.

Study on Electrical Properties of Ceramic Coated Al Bus Bar (세라믹 코팅 Al 부스바의 전기적 특성 연구)

  • Baek, Seung-Myeong;Kwak, Min-Hwan;Kwag, Dong-Soon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.11
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    • pp.1647-1650
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    • 2017
  • Bus bars are used in place of cables because they can carry more electrical energy with the same volume of conductors. This paper deals with the electrical properties of ceramic coating material for busbars. A ceramic coated samples were prepared for the electrical properties test. There are two types of samples. One is a sample without degradation, and the other is a sample degraded for 30 days. Four electrical properties tests were carried out in accordance with domestic standards. Four electrical characteristics tests are AC dielectric breakdown, V-t, lighting impulse dielectric breakdown, and discharge arc. Both samples showed excellent electrical properties, and the ceramic coating material is very good insulating materials for bus bar.