• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2003.04a
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• pp.202-208
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• 2003

This study carried out a cutting experiment on Duralumin A16061-76, which is light but strong and highly anticorrosive, so recently popular as a lightweight material, by changing cutting conditions and alternating 4 insert tips, and examined the effect of each insert tip on cutting force at certain cutting conditions, the measurements of the coarseness of processed surfaces roughness, and the chip workability. The 1311owing conclusions were drawn from the results. Cutting force for cutting tool is when insert tips were alternated at each cutting condition, the cutting force of cutting tools was highest then CBN tools were use(1 next by Ceramic tools, Cermet tools, and WC tools. Therefore, WC tools are considered most suitable for cutting Duralumin A16061-T6. Surface roughness as for the coarseness of surfaces according to insert tips applied to Duralumin A16061-T6 under the cutting condition of depth of cut below 1mm, feed rate below 0.24mm/rev and cutting speed over 100m/min the coarseness of material surface roghness appeared to be finest when WC tools were used, next by Ceramic tools, Cermet tools, and CBN tools.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.18 no.6
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• pp.675-680
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• 2009

Because of high specific stiffness, the aluminum alloy has been used for various industry field. Specially, the heat-treated aluminum alloy is difficult-to-machine material and machining test is necessary to evaluate and improve the machinability. In order to manufacture the functional part, appropriate cutting condition is selected by considering surface quality, machining time, and workpiece deflection by cutting force. In this investigation, the machinability of A16061-T6 is estimated by changing cutting conditions. The variable cutting conditions are cutting speed, depth of cutting, and feed rate. The estimation is done by analysis of cutting force, surface roughness, and surface shape according to the change of cutting conditions.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.17 no.4
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• pp.22-28
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• 2008

Friction stir welding(FSW) is an relatively new solid state joining process. A1606l-T6 aluminium alloy has gathered wide acceptance in the fabrication of light weight structures requiring a high strength to weight ratio and good corrosion resistance. This friction stir process(FSP) uses a non-consumable tool to generate frictional heat in the abutting surfaces. The welding parameters such as tool rotational speed, welding speed, etc., and tool pin profile playa major role in deciding FSP zone formation in A16061-T6 aluminium alloy. Tow different tool pin profiles have been used to fabricate the joints. The formation of friction stir processed zone has been analysed macroscopically. Tensile properties of the joints have been evaluated and correlated with the friction stir processed zone formation.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.1
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• pp.196-204
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• 2003

Mechanical properties of the materials used for transportations and industrial machinery under high strain rate loading conditions such as seismic loading are required to provide appropriate safety assessment to these mechanical structures. The split Hopkinson Pressure Bar (SHPB) technique with a special experimental apparatus can be used to obtain the material behavior under high strain rate loading conditions. In this paper, dynamic deformation behaviors of the aluminum alloys such as A12024-T4, A16061-T6, and A17075-T6 under both high strain rate compressive and tensile loading conditions are determined using the SHPB technique.

• Journal of the Korean Society for Nondestructive Testing
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• v.31 no.1
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• pp.53-61
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• 2011

Edge notched A16061-T6 aluminum was repaired with a GFRP composite patch as a function of the number of stacking, Damage progress of specimen for tension load has been monitored by acoustic emission(AE), AE energy rate, hit rate, amplitude, waveform and 1st peak frequency distribution were analyzed. Fracture processes were classified into Al cracking, Fiber breakage, Resin cracking and Delamination. Displacement of a specimen can be divided into Region I, II and ill according to acoustic emission characteristics. Region II where the patch itself was actually fractured was focused on to clarify the AE characteristics difference for the number of stacking.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.05a
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• pp.135-138
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• 2007

A semi-solid forming processing has been developed for manufacturing near net-shape components. The semi-solid forming has two methods. One is thixo-forming with reheating prepared billet, the other is rheo- forming with cooled melt until semi-solid state. In indirect forging processing, this experiment used aluminum rheology materials by electromagnetic stirring system. Rheology material is made by A16061. An experiment has variation factors which are pressure, solid-fraction, stirring current and stirring time. Forged samples are found microstructures and mechanical properties. Forged samples are accomplished heat treatment T6 for high mechanical properties.

• Journal of Mechanical Science and Technology
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• v.17 no.6
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• pp.787-795
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• 2003

Mechanical properties of the materials used for transportations and industrial machinery under high strain rate loading conditions such as seismic loading are required to provide appropriate safety assessment to these mechanical structures. The Split Hopkinson Pressure Bar (SHPB) technique with a special experimental apparatus can be used to obtain the material behavior under high strain rate loading conditions. In this paper, dynamic deformation behaviors of the aluminum alloys such as A12024-T4, A1606 IT-6 and A17075-T6 under both high strain rate compressive and tensile loading conditions are determined using the SHPB technique.

• Journal of the Korean Society for Nondestructive Testing
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• v.31 no.1
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• pp.40-46
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• 2011

In the field application of the conventional acoustic nonlinear technique using through transmission of bulk waves to evaluate the contact acoustic nonlinearity(CAN) in solid-solid contact interfaces like as in the closed crack, it has difficulty to access inner position for attaching the pulsing or receiving transducer. In the present study, a new reflection technique has been suggested to measure the acoustic nonlinearity in solid-solid contact interfaces, which uses both of pulsing and receiving transducers on the same side of target and so that it will be very useful for the field application. For this, based on the linear and the nonlinear contact stiffness estimated by the power-model of the contacting pressure, the nonlinear parameter of the reflected ultrasonic wave at the interfaces has been theoretically calculated. Experimental results in contact interfaces of A1606l-T6 alloy specimens with loading pressure showed good agreement with the theoretical predictions, which proves the validity of the suggested reflection mode technique.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.24 no.12
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• pp.3033-3039
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• 2000

Mechanical properties of the materials used for transportations and industrial machinery under high stain rate loading conditions have been required to provide appropriate safety assessment to these mechanical structures. The Split Hopkinson Pressure Bar(SHPB) technique with a special experimental apparatus can be used to obtain the material properties under high strain rate loading condition. There have been many studies on the material behavior under high strain rate compressive loading compared to those under tensile loading. In this paper, mechanical properties of the aluminum alloy, Al6061-T6, under high strain rate tensile loading were determined using SHPB technique.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.05a
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• pp.254-257
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• 2007

In this study, hydroformability and mechanical properties of pre- and post- heat treated Al6061 tubes at different extrusion type were investigated. For the investigation, as-extruded, full annealed and T6-treated Al 6061 tubes at different extrusion type were prepared. To evaluate the hydroformability, uni-axial tensile test and free bulge test were performed at room temperature and $200^{\circ}C$. Also mechanical properties of hydroformed part at various pre- and post-heat treatments were estimated by tensile test. And the tensile test specimens were obtained from hexagonal prototype hydroformed tube at $200^{\circ}C$. As for the heat treatment, hydroformability of full annealed tube is 25% higher than that of extruded tube. The tensile strength and elongation were more than 330MPa and 12%, respectively, when hydroformed part was post-T6 treated after hydroforming of pre- full annealed tube. However, hydroformed part using T6 pre treated tube represents high strength and low elongation, 8%. Therefore, the T6 treatment after hydroforming for as-extruded tube is cost-effective. Hydroformability of Al6061 tube showed similar value for both extrusion types. But flow stress of seam tube showed $20{\sim}50MPa$ lower value.