• 제목/요약/키워드: A16061 alloy

검색결과 34건 처리시간 0.019초

SiC 휘스커 보강 Al6061 복합재료의 통계학적 피로균열진전 수명예측 (Statistical Life Prediction of Fatigue Crack Growth for SiC Whisker Reinforced Aluminium Composite)

  • 권재도;안정주;김상태
    • 대한기계학회논문집
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    • 제19권2호
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    • pp.475-485
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    • 1995
  • In this study, statistical analysis of fatigue data which had obtained from respective 24 fatigue crack, was examined for SiC whisker reinforced aluminium 6061 composite alloy (SiC$_{w}$/A16061) and aluminium 6061 alloy. SiC volume fraction in composite alloy is 25%. The analysis results stress intensity factor range and 0.1 mm fatigue crack initiation life for SiC$_{w}$/A16061 composite & A16061 matrix are the log-normal distribution. And regression analysis by linear model, exponential model and multiplicative model were performed to find out the relationship between fatigue crack growth rate(da/dN) and stress intensity for find out the relationship between fatigue crack growth rate(da/dN) and stress intensity factor range(.DELTA.K) in the SiC$_{w}$/A16061 composite and examine the applicability of Paris' equation to SiC$_{w}$A16061 composite. Also computer simulation was performed for fatigue life prediction of SiC$_{w}$/A16061 composite using the statistical results of this study.udy.

TiNi/A16061 형상기억복합재료의 피로균열진전에 대한 냉간압연효과 (Effect of Cold Rolling on Fatigue Crack Propagation of TiNi/A16061 Shape Memory Composite)

  • 이진경;박영철;이규창;이상필;조윤호;이준현
    • 대한기계학회논문집A
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    • 제29권10호
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    • pp.1315-1320
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    • 2005
  • TiNi alloy fiber was used to recover the original shape of materials using its shape memory effect. The shape memory alloy plays an important role within the metal matrix composite. The shape memory alloy can control the crack propagation in metal matrix composite, and improve the tensile strength of the composite. In this study, TiNi/A16061 shape memory alloy(SMA) composite was fabricated by hot press method, and pressed by a roller for its strength improvement. The four kinds of specimens were fabricated with $0\%,\;3.2\%,\;5.2\%\;and\;7\%$ and volume fraction of TiNi alloy fiber, respectively. A fatigue test has performed to evaluate the crack initiation and propagation for the TiNi/A16061 SMA composite fabricated by かis method. In order to study the shape memory effect of the TiNi alloy fiber, the test has also done under both conditions of the room temperature and high temperature. The relationship between the crack growth rate and the stress intensity factor was clarified for the composite, and the cold rolling effect was also studied.

형상기억복합재료의 저조공정 및 신뢰성 평가 (Fabrication Process and Reliability Evaluation of Shape Memory Alloy Composite)

  • 이진경;박영철;이규창;최일국;이준현
    • 비파괴검사학회지
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    • 제21권6호
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    • pp.634-641
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    • 2001
  • 형상기억복합재료는 복합재료내에 압축잔류응력을 발생시킴으로써 재료의 인장강도를 증가시키는데 사용되어 지고 있다. 본 연구에서는 형상기억복합재료를 제조하기 위하여 TiNi 강화재와 A16061 기지재를 사용하였으며 핫프레스 방법에 의해 TiNi/A16061 형상기억복합재료를 제조하였다. 그러나 핫 프레스 방법에 의해 제조된 형상기억복합재료는 하중을 받을 시 강화재와 기지재 사이에 계면손상현상이 발생하였으며 이를 위하여 내간압연을 실시하였다. 냉간압연을 받은 시험편은 냉간압연을 받지 않은 시험편에 비하여 인장강도가 현저히 증가하였다. 또한 본 연구에서는 고온에서 형상기억복합재료의 미시적 손상을 평가하기 위하여 음향방출기법을 이용하였다.

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A16061-T6의 선삭가공에서 가공조건에 따른 절삭특성 평가 (The Machinability Estimation Depending on Cutting Condition in A16061-T6 Turning Operations)

  • 최태규;김정석;박진효;임학진
    • 한국생산제조학회지
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    • 제18권6호
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    • pp.675-680
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    • 2009
  • Because of high specific stiffness, the aluminum alloy has been used for various industry field. Specially, the heat-treated aluminum alloy is difficult-to-machine material and machining test is necessary to evaluate and improve the machinability. In order to manufacture the functional part, appropriate cutting condition is selected by considering surface quality, machining time, and workpiece deflection by cutting force. In this investigation, the machinability of A16061-T6 is estimated by changing cutting conditions. The variable cutting conditions are cutting speed, depth of cutting, and feed rate. The estimation is done by analysis of cutting force, surface roughness, and surface shape according to the change of cutting conditions.

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AE 기법을 이용한 TiNi/A16061 형상기억복합재료의 고온파괴특성평가 (Fracture Characteristic of TiNi/A16061 Share Memory Alloy Composite at High Temperature using Acoustic Emission Technique)

  • 이진경;박영철;강동현;박동성;이규창
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집A
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    • pp.72-77
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    • 2001
  • Tensile residual stress happen by difference of coefficients of thermal expansion between fiber and matrix is one of the serious problems in metal matrix composite(MMC). In this study, TiNi fiber was used to solve the tensile residual stress as the reinforced material. TiNi fiber improves the tensile strength of composite by occurring compressive residual stress in matrix using shape memory effect of it. Pre-strain was added to generate compressive residual stress inside TiNi/A16061 composite. It was also evaluated the effect of compressive residual stress corresponding to pre-strains variation. AE technique was used to clarify the microscopic damage behavior at high temperature and the effect of pre-strain difference of TiNi/A16061 shape memory alloy composite.

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AE 기법을 이용한 TiNi/A16061 형상기억복합재료의 파괴특성평가 (Fracture Characteristic of TiNi/A16061 Share Memory Alloy Composite using Acoustic Emission Technique)

  • 이진경;박영철;구후택;박동성;이규창
    • 대한기계학회논문집A
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    • 제26권2호
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    • pp.275-282
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    • 2002
  • Tensile residual stress happen by difference of coefficients of thermal expansion between fiber and matrix is one of the serious problems in metal matrix composite(MMC). In this study, TiNi fiber was used to solve the tensile residual stress as the reinforced material. TiNi fiber improves the tensile strength of composite by occurring compressive residual stress in matrix using shape memory effect of it. Pre-strain was added to generate compressive residual stress inside TiNi/A16061 composite. It was also evaluated the effect of compressive residual stress corresponding to pre-strains variation. AE technique was used to clarify the microscopic damage behavior at high temperature and the effect of pre-strain difference of TiNi/A16061 shape memory alloy composite.

유한요소법을 이용한 TiNi/A16061 형상기억 복합재료의 강도평가 (The Strength Evaluation of TiNi/A16061 Composite by Using Finite Element Method)

  • 박영철;이규창;박동성;이동화
    • 한국정밀공학회지
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    • 제19권2호
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    • pp.72-78
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    • 2002
  • Thermomechanical behavior and mechanical properties of A16061 matrix composite with shape memory alloy(SMA) fiber are studied by using fnite element analysis(FEA). The smartness of the SMA is given due to the shape memory effect of the TiNi fiber which generates compressive residual stress in the matrix material when healed after being prestrained. In this paper, an analytical model is assumed two dimentional axisymetric model of one fiber and around the matrix. To evaluate the strength of composite usig FEM, the concept of smart composite was simulated on computer. The Shape memory effect(SME) simulation is very difficult using FEM because of the nonlinear analysis and the elastic plastic analysis. Thus, in this paper, the FEA was carried out at two critical temperature conditions; room temperature and high temperature(363K). The analysis is compare the finite element analysis result with the test result for the analysis validity.

TiNi/A16061 형상기억복합재료의 고온에서의 손상거동에 대한 AE 특성 (AE Characteristics on the Damage Behavior of TiNi/A16061 Shape Memory Alloy Composites at High Temperature)

  • 이진경;박영철;구후택
    • 비파괴검사학회지
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    • 제22권1호
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    • pp.45-52
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    • 2002
  • 금속복합재료 (MMC) 내부에서의 강화재와 기지재사이의 열팽창계수의 차이에 의해 발생하는 인장잔류응력은 복합재료의 인장강도를 저하시키는 심각한 문제중의 하나이다. 따라서 본 연구에서는 TiNi/A16061 형상기억복합재료내부의 인장잔류응력의 문제를 해결하기 위하여 강화재로써 TiNi 합금을 사용하였다. TiNi 합금은 형상기억효과를 이용하여 복합재료내부에 압축잔류응력을 발생시킴으로써 인장강도를 증가시키는 역할을 한다. 복합재료내부에 압축잔류응력을 발생시키기 위하여 예변형(pre-strain)을 가하였다. 본 연구에서는 예변형의 변화에 따른 압축잔류응력의 영향을 평가하였으며 AE 기법을 이용하여 고온에서의 복합재료의 미시적 손상거동과 예변형의 영향을 평가하였다.