• Title/Summary/Keyword: 5-Axis

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Optimization of Finish Cutting Condition of Impeller with Five-Axis Machine by Response Surface Method (반응표면법을 이용한 5축 임펠러 정삭 가공의 최적화)

  • Lim, Pyo;Yang, Gyun-Eui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.9
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    • pp.924-933
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    • 2007
  • An impeller is a important part of turbo-machinery. It has a set of twisted surfaces because it consists of many blades. Five-axis machining is required to produce a impeller because of interference between tool and workpiece. It can obtain good surface integrity and high productivity. This paper proposes finish cutting method for machining impeller with 5-axis machining center and optimization of cutting condition by response surface method. Firstly, cutting methods are selected by consideration of operation characteristics. Secondly, response factors are determined as cutting time and cutting error for prediction of productivity. Experiments are projected by central composite design with axis point. Thirdly, regression linear models are estimated as single surface in the leading edge and as dual surface in the hub surface cutting. Finally, cutting conditions are optimized.

Determination of Tool Orientation in 5-Axis Milling Using Potential Energy Method (포텐셜 에너지를 이용한 5축 NC 밀링의 공구방향 결정)

  • Cho, Inhaeng;Lee, Kunwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.6
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    • pp.161-167
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    • 1996
  • In five-axis milling, optimal CL-data (cutter location data) should be generated to have advantages over three-axis milling in terms of accuracy and efficiency. This paper presents an algorithm for generating collision-free CL-data for five-axis milling using potential energy method. By virtually charging the cutter and part surfaces with static electricity, global collision as wells as local interference is eliminated. Additionally, machining efficiency is improved by minimizing the curvature difference between the part surface and tool swept surface at a CC-point (cutter contact point) simultaneously.

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The Efficient 5-Axis Heel cutting Using Ruled Surface (Ruled Surface를 이용한 효율적인 5축 Heel cutting)

  • 공영식;이희관;양균의
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.862-867
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    • 1997
  • A 5-axis NC milling technology is presented on ruled surface. Problems in 5-axis NC machining are such as tool interference,tool collision and change of tool attitude,etc. The change of tool attitude causes rotation of cutter and variation of feedrate to overcut part surface. This poor control of tool attitude is the primary problem in multi-axis NC milling. This paper observes ruled surface for control of tool attitude. Ruled surface is composed of directrix and ruling, line of constant magnitude. Directrix corresponds to points on part surface and Ruling cutting tool. Trajectory of tool movement corresponds to ruled surface.

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Development of CAM system for 5-Axis NC machining of sculptured surfaces (자유곡면의 5축 NC 가공을 위한 CAM 시스템 개발)

  • Jun, Cha-Soo;Park, Se-Hyung;Jun, Yong-Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.1
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    • pp.52-61
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    • 1993
  • Developed in this research is a CAM system for 5-axis NC Machining of sculptured surfaces. We identify problems in generating 5-axis NC data and propose methods of overcoming them. Issues discussed in this paper are: kinematic modelling of NC machines; determination of cutter position (location and orientation); check of machine work-range; linear trajectory plann- ing ; calculation of feedrate number. The proposed system has been implemented in FORTRAN77 on the Personal IRIS EWS, and it also constitutes a module of the CAD/CAM system 'CASSET' developed in KIST CAD/CAM lab.

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Magnetic Saturation Effect on the Rotor Core of Synchronous Reluctance Motor

  • Kim, Ki-Chan
    • Journal of Electrical Engineering and Technology
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    • v.6 no.5
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    • pp.634-639
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    • 2011
  • This paper presents a study on the design parameters that consider the magnetic saturation effect in a rotor core of a synchronous reluctance motor. Two important design parameters in a rotor are selected to analyze the saturation effect of a synchronous reluctance motor, particularly in a rotor core. The thickness of the main segment, which is the main path of the d-axis flux, and the end rip, which affects the q-axis flux, are analyzed using the d-axis and q-axis inductances. Moreover, the characteristics of torque and torque ripple when magnetic saturation takes place are analyzed. The saturation effect is verified by comparing the reluctance torque between the experiment and FEM simulation.

Study on the development of multi-tasking 5-axis machining for insert type milling cutter (인서트형 밀링커터의 복합5축가공 기술개발에 관한 연구)

  • 황종대;정윤교
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.21-26
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    • 2004
  • This research presents a modeling and a manufacturing method of insert type milling cutters such as face cutter, flat endmill and ball endmill. The methods introduced in this paper adopts the multi-tasking 5-axis machining that is increasing machining accuracy of holder and position accuracy of bolting points. So this can be used in the basic document of the total package program that involves modeling and manufacturing module in various insert cutters.

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Surface Modeling and 5-axis NC machining of Automobile Tire Model (자동차 타이어 모델의 곡면 모델링 및 5축 NC 가공)

  • Lee, Cheol-Soo
    • IE interfaces
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    • v.9 no.2
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    • pp.129-141
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    • 1996
  • Recently, the tire mold of a passenger car is made almost via aluminum casting, and it is necessary to prepare a master model of the tire for the casting. Because of the geometrical feature of tire, as well known, the master model must be machined by a 5-axis NC machine. The paper proposes a procedure to model and machine the master model. The approach includes (a) transformation of 2D drawing of tire into 3D geometry, (b) modeling surfaces of tire, and (c) inverse kinematics of a 5-axis NC machine. An implementation of the proposed procedure is also presented.

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Development and Performance Evaluation of an Ultra-Compact CT with Auto Calibration of Detector Center Axis (검출기 중심축을 자동 보정하는 초소형 CT 개발 및 성능평가)

  • Byeong-Woo Kwak;Keun-Ho Rew
    • Journal of the Korean Society of Radiology
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    • v.17 no.5
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    • pp.651-662
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    • 2023
  • In this study, we designed and fabricated an ultra-compact CT that automatically calibrates the detector's center axis and verified its performance. The three-dimensional reconstruction performance was evaluated using 3D CAD data and X-ray data acquired by manually calibrating the center axis of the CT detector. The results showed that tilting the center axis by more than 0.25° causes circle break phenomenon, which rapidly degrades the quality of the 3D reconstructed image. By applying the automatic calibration device of a detector center axis, the 3D reconstruction performance was enhanced by calibrating the detector center axis to match the specimen rotation axis.