• 동력기계공학회지
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• 제17권4호
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• pp.103-108
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• 2013

This study was investigated the effect of austenitizing treatment the microstructure and mechanical properties in modified 440A steel, and the results were as follows. The amount of remaining carbide decreases with increasing the austenitizing treatment temperature, and all carbide is completely dissolved at $1250^{\circ}C$. The amount of remaining carbide decreases with increasing the austenitizing treatment time, but the carbide remains insoluble up to 120 minutes at $1050^{\circ}C$. The strength and hardness gradually decrease with increasing the austenitizing treatment temperature and is significantly lower at $1250^{\circ}C$, while the elongation and the impact value rapidly increase. The strength and hardness rapidly decrease, the elongation and impact value rapidly insrease with increasing the austenitizing treatment time and exhibit no change at above 120 minutes. The austenitizing treatment modified 440A steel is required for temperature of above $1050^{\circ}C$ and time of above 60 minutes.

• 한국산학기술학회논문지
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• 제18권10호
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• pp.1-7
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• 2017

본 논문에서는 자동차에서 사용되는 부품 중 Sway bar link에 사용되는 볼 스터드의 고주파 열처리 시 고주파 열처리 코일과의 사이 간극에 따른 고주파 열처리 특성에 관하여 연구하였다. 오늘날 세계 완성차 업체는 소비자의 요구와 각 국가의 환경정책에 따라 연비향상 및 배기가스 감축함과 동시에 고성능의 자동차를 개발하기 위하여 많은 연구를 하고 있다. 그러나 고주파 열처리에 대한 대부분의 연구가 실험적으로 이루어지고 있어 특정 제품에 맞는 열처리 조건을 구하기가 매우 어렵다. 이러한 문제로 인하여 본 연구에서는 고주파 열처리 조건 중 고주파 열처리 코일과 피가열물 사이 간극을 제외한 모든 조건은 동일하게 유지하여 열처리를 하고, 표면경도와 유효경화깊이 및 전경화깊이를 측정하여 최적의 고주파 열처리 코일과 피가열물 사이 간극은 1~2 mm 임을 알아내었다. 또한 고주파 열처리 코일과 피가열물 사이 간극이 3 mm 이상일 때는 유효경화깊이 및 전경화깊이의 기준 값을 만족하지 못하였다.

• 한국추진공학회지
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• 제14권4호
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• pp.39-45
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• 2010

자주포 또는 원자로와 같은 두꺼운 실린더는 압력용기 내부에 유익한 잔류 압축응력을 유도하여 작용압력과 피로수명을 증가시키도록 자긴 가공되고 있다. 자긴가공도가 증가하면 구멍에서 압축잔류응력의 크기도 증가한다. 본연구의 목적은 ASME 코드에 의해 적용된 Kendall 모델을 이용하여 고강도 SCM440 강의 정확한 잔류응력을 예측하는 것이다. SCM440 후육실린더의 내부에 유압이 적용되고 30% 변형률까지 자긴 가공하였다. 자긴가공된 시편은 전해연마하고 X-ray 회절법을 이용하여 정확한 잔류응력을 산출하도록 하였다. 그리고 주사전자현미경을 이용하여 자긴가공에 의해 소성변형된 표면층을 분석하였다. 측정한 잔류응력과 계산된 결과를 비교하여 약간의 차이는 있으나 비교적 서로 잘 일치하고 있다.

• 한국해양공학회지
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• 제13권3호통권33호
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• pp.83-91
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• 1999

Taking a view of joining by welding the IN713C to SCM440 and SCM415 steel in production of turbochargers, the frictin welding process may be utilized as a new approach for joining them of other conventional welding processes. It is because the friction welding has more technical and technical and economic advantages than the other welding processes. As this welding process has the characteristics such as curtaliment of production time and materials and cost reduction, etc.. So, this paper deals with determining the preper friction welding condition and analyzing various mechanical properties of friction welded joints of the super heat resisting steel to alloy stee(IN713C to SCM440 and SCM415). And the in-process real-time weld quality evaluation technique by acoustic emission during friction welding of IN713C to SCM440 and SCM415 steels with higher confidence and relibility has been much required even though it might be the first trial approach for developing it. Then, this first study aimed to develop the optimization of dissimilar friction welding of heat resisting steels (INC713 to SCM440, SCM415) for turbine, considering on strength and toughness.

• Journal of Welding and Joining
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• 제22권1호
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• pp.77-82
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• 2004

The effect of bonding condition on tensile properties of joints diffusion bonded spheroidal graphite cast iron, FCD60 to Cr-Mo steel, SCM 440 was investigated. Diffusion bonding was performed with various temperatures, holding times, pressures and atmospheres. All tensile specimens were fractured at the bonding interface. The tensile strength and elongation was increased with increasing bonding temperature. Especially, tensile strength of joints bonded at 1123K was higher than that of a raw material, FCD60, and tensile strength of joints bonded at 1173K was equal to that of a raw material, SCM440, but elongation of all joints was lower than those of raw materials. There was little the effect of holding time on the tensile properties. In comparison with bonding atmosphere, the difference of tensile strength was not observed, but elongation of joint bonded at vacuum(6.7mPa and 67mPa) was higher than that of Ar gas. Higher the degee of vacuum, elongation increased. Tensile properties of diffusion bonds depended on microstructures of cast iron at the interface and void ratio. Microstructures of cast iron at interface changed with temperature, because decarburizing and interdiffusion at the interface occurs and transformation of austenite-1 ferrite + graphite occurs on the cooling process. The void ratio decreased with increasing temperature, especially, effected on the elongation.

• 동력기계공학회지
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• 제15권3호
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• pp.52-57
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• 2011

440A martensitic stainless steels which were modified with reduced carbon content(~0.5wt.%) and addition of small amount of vanadium, tungsten and molybdenum 0.4wt.%, 0.4wt.% and 0.68wt.% respectively were manufactured. Effects of alloying elements and tempering temperatures on the intergranular corrosion were investigated through the method of DL-EPR(Double-electrochemical potentiodynamic reactivation). It was thought that the highest DOS(Degree of sensitization) of specimens was obtained at the tempering temperature of $450^{\circ}C$ regardless of types of alloy because of the precipitation of Cr7C3. Addition of vanadium lowered DOS a little above the tempering temperature of $550^{\circ}C$. It was considered to be effected by precipitation of VC carbides. Intergranular corrosion was influenced more by tempering temperature than by alloying elements of V, W and Mo.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2008년도 추계학술대회A
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• pp.311-316
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• 2008

Thick-walled cylinders, such as a cannon or nuclear reactor, are autofrettaged to induce advantageous residual stresses into pressure vessels and to increase operating pressure and the fatigue lifetimes. As the autofrettage level increases, the magnitude of compressive residual stress at the bore also increases. The purpose of the present paper is to predict the accurate residual stress of SCM440 high strength steel using the Kendall model which was adopted by ASME Code. Hydraulic pressure process was applied and thick-walled cylinders were autofrettaged up to 30% overstrain levels. Electro polishing was performed to get more accurate data. Residual stresses were measured by X-ray diffraction method. The autofrettaged surface which was plastically deformed analyzed using a scanning electron microscope(SEM). Although there were some differences in measured residual stress and numerical, there is a tendency to agree.

• 대한기계학회논문집A
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• 제20권12호
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• pp.3899-3908
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• 1996

In order to clarify the effects of nonmetallic inclusion contents insteels (SM45C & SCM440) on the tool life, cutting experiment was performed under various cutting conditions. Tool life, cutting force, roughness of machined surface and cutting mechanism are examined on these two kinds of steel. The following conclusions were obtained from the analysis (1) Cutting force of the steels was not affected by chemical component and nonmetallic inclusion. (2) If the rate of amount, Ca/S has a value grater than about 0.2 and addition of less amount of Al, Mn, tool wear of tips decreasesinturning. (3) It is also proved that higher contents of nonmetallic inclusion improve roughness of the surface. (4) Less amount of Ca, higher amount of S, Mn and Al improve the chip breakability.

• 한국구조물진단유지관리공학회 논문집
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• 제25권5호
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• pp.173-181
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• 2021

철근콘크리트 구조물은 다양한 환경에 노출되어 수분 침투로 인한 철근 부식이 발생하며, 부식으로 인한 구조물의 내구성능 저하 문제가 발생할 수 있다. 따라서 이러한 문제점을 해결하기 위해 철근에 비해 인장강도, 비부식성, 경량화 등 뛰어난 장점을 가진 FRP 보강근에 대한 연구가 활발히 진행되고 있다. FRP 보강근은 철근과 달리 항복 구간이 없으므로 파괴 시까지 선형탄성거동이 나타나고 탄성계수가 낮아 과도한 처짐이 발생할 수 있으므로 한계상태 조건에 대한 적용성 검토가 필요하다. 한계상태에서 FRP 보강 콘크리트 의 휨 설계 시 ACI 440.1R은 FRP 보강근의 재료적 불확실성을 고려하여 환경감소계수와 강도감소계수를 모두 적용하여 휨강도가 크게 낮아진다. 따라서 본 연구에서는 국내·외 다양한 문헌을 조사하여 유효단면이차모멘트 제안식의 처짐 해석 결과와 실험결과를 비교하였으며, ACI 440.1R 및 Fib bulletin 40의 설계휨강도를 분석하였다. 실험 결과에 따른 휨강도는 ACI 440.1R에 비해 Fib bulletin 40의 설계휨강도와 유사한 경향이 확인되었으며, 인장지배단면에서 ACI 440.1R은 설계휨강도를 보수적으로 평가하는 것으로 나타났다.

• 한국응용과학기술학회지
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• 제32권1호
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• pp.56-61
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• 2015

일반적인 3-전극 시스템의 순환전압전류법을 사용하여 유기부식억제제인 트리에탄올아민(TEA)을 첨가하여 SCM440 강에 대한 전류-전압 곡선을 측정하였다. 그 결과 SCM440 강의 C-V특성은 순환전압전류법으로부터 산화전류에 기인한 비가역 공정으로 나타났다. 확산계수는 부식억제제 TEA의 농도를 $2.5{\times}10^{-4}M$에서 $5.0{\times}10^{-4}M$로 2배로 증가시킴에 따라 확산계수는 각각 $2.561{\times}10^{-6}cm^2s^{-1}$에서 $1.707{\times}10^{-6}cm^2s^{-1}$로 1.5배로 감소하므로 부식억제효과가 좋음을 알 수 있었다. 그리고 전해질 농도변화에 따르는 효과는 전해질 농도를 0.5 N에서 1.0 N로 증가시키면, 확산계수는 각각 $5.12{\times}10^{-6}cm^2s^{-1}$에서 $2.56{\times}10^{-6}cm^2s^{-1}$로 2배로 감소하므로 1.0 N의 전해질의 사용이 적합하였다.