• 제어로봇시스템학회:학술대회논문집
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• 1991.10a
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• pp.815-820
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• 1991

4축 자유곡면가공에 있어서 공구간섭 문제는 가공형상의 취득성 뿐만 아니라 가공의 정밀도를 위하여 매우 중요한 고려사항이다. 공구의 접근자세가 고정된 3축 밀링가공의 공구 간섭에 관한 기존의 많은 연구가 있지만 이러한 연구는 공구의 접근자세가 변하는 4축 밀링가공에의 적용이 곤란하다. 왜냐하면 곡면의 형상에 따라 공구몸체의 곡면사이의 간섭문제가 부각되며, 이에 따른 공구자세의 창출문제가 해결되어야 하기 때문이다. 따라서 본 논문에서는 4축가공에서 발생할 수 있는 공구 간섭을 유형별로 분류, 각 간섭들을 발견하고 해결할 수 있는 방법의 전개와 이 방법을 이용하여 공구경로를 산출하고 그래픽 시뮬레이션과 실제의 시험절삭을 통하여 제시된 방법의 유효성을 검증한다.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.19 no.3
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• pp.370-375
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• 2010

Tungsten carbide microshaft is used as micro punch, electrode of micro electro discharge machining, and micro tool because of its high hardness and rigidity. In this research, tungsten carbide microshaft was fabricated using electrochemical machining. $H_2SO_4$ solution was used as the electrolyte because it can dissolve tungsten carbide and cobalt simultaneously. Experimentally studied were the effects of electrolyte concentration, machining time, and machining voltage on material removal rate and the shape of the microshaft. To eliminate the effects of bubbles and metal corrosion layer on microshaft shape, the machining was performed below the electrolysis voltage. Three step electrochemical process was suggested to fabricate the straight tungsten carbide microshaft. As a result, a straight tungsten carbide microshaft of $30{\mu}m$ in diameter and $500{\mu}m$ in length was obtained through the proposed three step electrochemical process.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1997.10a
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• pp.243-247
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• 1997

기존의 복합 Turning Center 보다 비구심상태에서의 가공, 3축밀링가공 및 3축/4축 동시 Milling가공 등의 특징을 갖고 복잡한 형상과 기능을 갖도 있는 부품 생산용 각형 FMS/C의 기본기계가 될 다기능 복합가공기[최대가공경 310mm *최대가공길이600mm, 6축제어(4축동시가공), ATC Magazine 20개, 주축18.5KW, 제2주축 15KW 회전수36-1,600RPM의 강력, 고속, 정밀 다기능 복합가공기]를 제2차 선도기술개발사업을 통해 개발을 추진하고 있다.

• The Journal of the Korea institute of electronic communication sciences
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• v.19 no.1
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• pp.181-188
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• 2024

With the development of precision facility technology, the importance of four-axis CNC precision processing technology is increasing. However, due to complex shape processing, it is difficult to operate the system. This paper compared precision control and efficiency by manufacturing a four-axis control structure to solve this problem and implementing Bresenham's Line Algorithm and Runspeed Algorithm without using commercial programs. When Runspeed was applied, there was an error improvement of about 12.03% and curvature accuracy improvement compared to Bresenham. It was confirmed that precise processing was possible to a three-dimensional structure by driving a rotary shaft A motor.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.3
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• pp.94-102
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• 2019

Mono pump rotors are widely used in wastewater treatment plants, medicine, cosmetics, paint, paper, and chemical manufacturing, dairy production, public works, agriculture, and so on. A mono pump comprises two main parts: the rotor and stator. Typically, the rotor is machined using an expensive whirling machine. In this study, we developed an algorithm for 4-axis machining of the rotor on machining center (MCT). NC-code was obtained by applying the algorithm and finally the rotor of the mono pump was machined on a 4-axis MCT. Results of four sample experimental works showed close agreement with design geometries.

• Journal of the Society of Naval Architects of Korea
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• v.35 no.2
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• pp.51-62
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• 1998

In this paper, a CAD/CAM system for 5-axis machining of model propeller is introduced. This system has been developed under the environment of personal computer and Windows NT. In order to enhance the productivity, existing text-based design S/W was integrated into this graphic-based system. Non-Uniform Rational B-Spline method is used to represent the sculptured surface of propeller blades and hub using point data, and surface blending between blade and hub is realized in this system. For 5-axis machining of sculptured surface, tool/work collision and interference are checked and inverse kinematic analysis is performed to make NC data. In addition, tool and workpiece are animated on the PC monitor by preparing NC verification module. Finally, optimal cutting conditions are determined empirically and those cutting conditions are integrated into this S/W so that the whole process from design to machining can be done automatically.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.9
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• pp.81-87
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• 2019

The automatic tool changer of a machining center consists of a tool magazine and a cam box, and the core components of the cam box are a roller gear cam and a turret. Recently, the roller gear cam of a cam box has been replaced by a ball gear cam. In this study, the design and machining method of ball gear cam for an automatic tool changer was studied. Additionally, an algorithm for a 4-axis post processing method was established from an instrumental formula by designing a ball gear cam, thus preventing machining at the bottom of ball end mill and enabling the ball on the turret to be driven at the entrance and exit of a curve without collision due to machining errors. In conclusion, machining using only the 4-axis method including the C-axis on a BC -Type 5-axis machine produced the desired ball gear cam.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.4
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• pp.16-23
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• 2021

Currently, 6-axis articulated robots are used throughout the industry because of their 6-dof (degrees of freedom) and usability. However, 6-axis articulated robots have a fixed base and their movements are limited by the rotational operating range of each axis. If the angle of the 2-axis additional axes can be adjusted according to the position and orientation of the end-effector of the 6-axis articulated robot, the effectiveness of the 6-axis articulated robot can be further increased in areas where the angle is important, such as welding. Therefore, in this paper, we proposed a cooperative kinematic inter-operation strategy. The strategy will be verified using the Simulink of MATLABⓇ, an engineering program, and RecurdynⓇ, a dynamic simulation program.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.245-249
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• 2002

Tungsten carbide microshaft is used as various micro-tools in MEMS because it has high hardness and good rigidity. In this study, experiments were performed to produce tungsten carbide microshaft using electrochemical machining. $H_2SO_4$solution was used as electrolyte because it can dissolve tungsten and cobalt simultaneously. Optimal electrolyte concentration and machining voltage satisfying uniform shape and large MRR of workpiece were found. For one-step machining, the immersion depth over 1 mm was selected for avoidance of concentration of electric charge at the tip of the microshaft. The limit diameter with good straightness was shown and an empirical formula for WC-microshaft machining was suggested. By controlling the various machining parameters, a straight microshaft with 30 $\mu\textrm{m}$ diameter, over 1 mm length and under 0.5$^{\circ}$ taper angle was obtained.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.6 no.4
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• pp.19-26
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• 1997

The manufacture of an impeller typically requires the 5-axis CNC machining, since the impeller is usually under working conditions such as high speed, high temperature, and high pressure. Thus, this study contributes to development of an exclusive CAM system for effective 5-axis CNC machining of a ruled surface type impeller. In this study, the sampled impeller is made of blades and a body and the blade consists of ruled surfaces between hub curve and shroud curve. In the post processing for 5-axis NC part program, the cutter axis direction vector is the straighten vector on ruled surface. The position of ball center in ball end mill cutter is decided on the interference check between the cutter and body surface of impeller using with the modified z-map method that z-axis is the same of cutter axis direction vector. The exclusive CAM system for an impeller developed in this study was very effective for designs and 50-axis machining of a ruled surface type impeller.