• Title/Summary/Keyword: 4 High Mill

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Study on the In Vitro Sun Protection Factor Effect of Nanosuspensions Prepared Using Bead Mill and High Pressure Homogenizer (비드밀과 고압 호모게나이저를 이용한 나노 분산체의 제조 및 자외선 차단 효과에 대한 연구)

  • Park, Sang-Hyun;Ahn, Jeong-Ho;Moon, Kwon-Ki;Bae, Duck-Hwan;Kim, Min-Soo;Lee, Si-Beum;Lee, Tae-Wan;Woo, Jong-Soo;Hwang, Sung-Joo
    • Journal of Pharmaceutical Investigation
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    • v.35 no.6
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    • pp.411-416
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    • 2005
  • The aim of the present work was to prepare the nanosuspension of inorganic pigment which shows light reflection and scattering as efficient sunscreen. The zinc oxide (ZnO) was chosen as an inorganic pigment, and high pressure homogenizer and bead mill have been used for the preparation of nanosuspension. The ZnO nanosuspensions were characterized by particle size, in vitro sun protection factor (SPF) and UV transmittance. ZnO nanosuspension prepared by bead mill showed the average diameter of $119{\pm}4\;nm$, resulting in the high value of SPF $(28.74{\pm}2.06,\;n=20)$, while that prepared by high pressure homogenizer showed the average diameter of $751{\pm}32\;nm$ with the relative lower value of SPF $(21.38{\pm}1.94\;n=20)$. In addition, the film of ZnO nanosuspension prepared by bead mill was showed a high visible ray (VIS) transmittance, indicating a high transparency. In conclusion, a physically stable ZnO nanosuspension in cyclomethicone was successfully prepared using bead mill for the suitable sunscreen preparations.

FEM Based Approach to Predict Rolling Force and Strip Thickness in 4-High Cold Rolling Mill Driven by Backup-Roll (유한요소법을 이용한 보강롤 구동 4단 냉간압연기에서의 압연하중 및 스트립 두께 예측)

  • Lee, Jae-Hyun;Byon, Sang-Min;Park, Heung-Slk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.129-135
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    • 2009
  • In this paper, a finite element model is presented for the prediction of roll force and strip thickness in a backup-roll-drive mill. The proposed FE model is focused mainly on analyzing the elastic/plastic behavior between a work roll and a strip as well as the rigid/plastic behavior between a backup roll and a work roll. The capability of the proposed model is demonstrated through application to 4-high silicon steel rolling mill at POSCO. Results show that the predicted roll force and strip thickness rolled accurately agree with the measured them. It is also illustrated that the proper position of work roll displaced to one side from the vertical centerline of the backup-roll may be determined by minimizing the horizontal force of work roll.

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Machinability Evaluation of CBN Ball End Milling in Die & Mold Steels with High Hardness (고경도 금형강의 CBN 볼 엔드밀 가공에서 가공성 평가)

  • Kim, Hong-Gyoo;Sim, Jae-Hyung;Lee, Jong-Chan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.4
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    • pp.119-126
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    • 2007
  • Generally, the machinability of materials that have a good mechanical properties is poor. The material having a high strength, high toughness in high temperature and wear resistance, it is difficult to remove a chip from workpiece. STD11 and NAK80 are kinds of these materials and these materials can be used in many industrial fields. But it is limited in use because of high cost and poor machinability. In this experimental study, the cutting of STD11 and NAK80 were used to decide the machinability and the tool shape of CBN ball end mill. From the results, the CBN ball end mill is verified that the estimated cutting edge shape of rake angle 30 degree has consistent effect on the tool wear and cutting force.

Control System for Tread Mill BLDCM Drive quality Elevation (Tread Mill용 BLDCM의 구동 특성 향상을 위한 제어시스템)

  • Lee Ju-Hyun;Lee Dong-Hee;Ahn Jin-Woo
    • Proceedings of the KIEE Conference
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    • summer
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    • pp.1019-1021
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    • 2004
  • BLDCM(Brushless D.C. Motor) is widely used for industrial application because of high efficiency and high power density. Especially, in servo system and home appliance. BLDCM is very useful due to high control performance and low acoustic noise. In this paper, 2.5HP rated BLDCM controller and drive was developed for tread mill application. The prototype BLDCM has 4 poles rotor and 24 slots stator. Ferrite was used as a rotor magnet due to the cost and temperature characteristic. For the stable operation of tread mill. over current and high temperature can be detected by the DSP controller. For the commutation signal, switching patterns from the sensorless circuit and hall sensor signal are used in the DSP controller.

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Evaluation of Toxicity of Paper Mill Sludge to Honey Bees and Analysis of Volatile Organic Compounds

  • Bisrat, Daniel;Ulziibayar, Delgermaa;Jung, Chuleui
    • Journal of Apiculture
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    • v.34 no.4
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    • pp.315-323
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    • 2019
  • Large amounts of sludge produced by paper mill industries represent one of the most serious environmental problems in the world. Recently, beekeepers living in the neighborhood of the paper mill in Hwasan County, Youngcheon city, GB, Korea, became alarmed that honey bee colonies were dying off suddenly across the neighborhood. A preliminary study was conducted to evaluate the toxicity (oral, fumigation, repellent) of recycled solid paper mill sludge (SPMS) and leachate paper mill sludge (LPMS) to honey bee workers under laboratory conditions, and to analyze the volatile organic compounds(VOC). The SPMS and LPMS were separately subjected to a liquid-liquid extraction (LLE) at three temperatures to extract VOC(highest VOC yields: 1.52% SPMS and 0.34% LPMS). A total of 70 chemicals were detected in the VOC of paper mill sludges, of which 49 and 21 volatile organic compounds from SPMS and LPMS, respectively. The SPMS was dominated by high degree presence of stanols (saturated sterols), such as cholestanol, cholestan-3-ol and also saturated hydrocarbons. However, LPMS was characterized by the absence of sterols. Both SPMS and LPMS showed an influence on the olfactory behavior of honey bee on Y-tube assay, with repulsion rates of 72 and 68%, respectively. Both SPMS and LPMS at concentration of 100mg/mL caused higher honey bee oral mortality than the untreated controls at 48, 72, 96 and 120 hours after treatment(highest oral mortality at 120 hr: 85.74%(SPMS); 93.51 % (LPMS)). A similar pattern was observed when honey bees were tested to fumigant toxicity. Both SPMS and LPMS caused significant higher mortality than the untreated control 24 hour after the exposure (highest fumigation mortality at 120 hr: 69.4% (SPMS); 56.8% (LPMS)). These preliminary results indicated that paper mill sludge could be partly responsible for sudden death and disappearance of honey bees, especially in hot humid summer days. With climate change, the risk of environmental chemical exposure to honey bee would pose greater attention.

Width Prediction Model and Control System using Neural Network and Fuzzy in Hot Strip Finishing Mills (신경회로망과 퍼지 논리를 이용한 열간 사상압연 폭 예측 모델 및 제어기 개발)

  • Hwang, I-Cheal;Park, Cheol-Jae
    • Journal of Institute of Control, Robotics and Systems
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    • v.13 no.4
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    • pp.296-303
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    • 2007
  • This paper proposes a new width control system composed of an ANWC(Automatic Neural network based Width Control) and a fuzzy-PID controller in hot strip finishing mills which aims at obtaining the desirable width. The ANWC is designed using a neural network based width prediction model to minimize a width variation between the measured width and its target value. Input variables for the neural network model are chosen by using the hypothesis testing. The fuzzy-PlD control system is also designed to obtain the fast looper response and the high width control precision in the finishing mill. It is shown through the field test of the Pohang no. 1 hot strip mill of POSCO that the performance of the width margin is considerably improved by the proposed control schemes.

The relation of TiN coating condition of end-mill and cutting force increase rate (엔드밀의 TiN 코팅조건과 절삭력 증가율과의 관계)

  • 최석우;이위로;최광진;백영남
    • Journal of the Korean institute of surface engineering
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    • v.34 no.4
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    • pp.337-341
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    • 2001
  • TiN coating of high speed end mill is recently generalized. The study of coating layer using ion plating is mainly about the coating method and the why of the longer life of coated tools. In CNC machning process, metal cutting isn't carry out until the tools including the end-mill and so on are fractured. Namely, it is difficult precision processing when the cutting force of the cutting tool is near the limit the fracture cutting force. So, the estimate of the life by wear and fracture is important. Therefore, this study is about the method to estimate the capacity of the coating layer in relation to the tendency of cutting force and the influence of the cutting capacity of coated end-mill by the condition N2, Ar, temperature. The cutting length is in inverse proportion to the cutting force ratio. So, the life of the TiN coated end mill can be predicated by the ratio of the increase of the cutting force.

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Effect of Microstructural Factors on Fatigue and Fatigue Crack Propagation Behaviors of Mill-Annealed Ti-6Al-4V Alloy (미세조직적 인자가 밀소둔된 Ti-6Al-4V 합금의 피로 및 피로균열전파 거동에 미치는 영향)

  • Park, Sanghoo;Kim, Sumin;Lee, Daeun;Ahn, Soojin;Kim, Sangshik
    • Korean Journal of Metals and Materials
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    • v.56 no.12
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    • pp.845-853
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    • 2018
  • To understand the effect of microstructural factors (i.e., the size of ${\alpha}$ phase, equiaxed vs bimodal structure) on high cycle fatigue (HCF) and fatigue crack propagation (FCP) behaviors of mill-annealed Ti-6Al-4V (Ti64) alloy, three specimens of EQ (equiaxed)-8 (8 indicates the size of ${\alpha}$ grain), BM (bimodal)-8, and BM-16 were studied. The uniaxial HCF and FCP tests were conducted at an R ratio of 0.1 under sinusoidal fatigue loading. The microstructural influence (i.e., EQ vs BM) was not significant on the tensile properties of mill-annealed Ti64 alloy, and showed an increase in tensile strength and elongation with decreasing gauge thickness from 50 mm to 1.3 mm. The microstructure, on the other hand, affected the resistance to HCF substantially. It was found that the EQ structure in mill-annealed Ti64 has better resistance to HCF than the BM structure, as a result of different crack initiation mechanism. Unlike HCF behavior, the effect of microstructural features on the FCP behavior of mill-annealed Ti64 was not significant. Among the three specimens, BM-16 specimen showed the highest near-threshold ΔK value, probably because it had the greatest slip reversibility with large ${\alpha}$ grains. The effect of microstructural factors on the HCF and FCP behaviors of mill-annealed Ti64 alloy are discussed based on fractographic and micrographic observations.

Control System to Improve a Driving Characteristic of BLDCM for Tread Mill Application (Tread Mill용 BLDCM의 구동 특성 향상을 위한 제어시스템)

  • Lee Ju-Hyun;An Young-Joo;Ahn Jin-Woo
    • Proceedings of the KIPE Conference
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    • 2004.07a
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    • pp.50-53
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    • 2004
  • BLDCM(Brushless D.C. Motor) is widely used for industrial application because of high efficiency and high power density. Especially, in servo system and home appliance, BLDCM is very useful due to high control performance and low acoustic noise. In this paper, 2.5HP rated BLDCM and its controller is developed for tread mill application. The prototype BLDCM has 4 poles rotor and 24 slots stator. Ferrite magnet was used as a rotor magnet because of the cost and temperature characteristic. For the stable operation of tread mill, current and temperature can be detected and treated by DSP. Thedesigned BLDCM and its controller is verified by the experimental results.

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A Study on the Wear Estimation of End Mill Using Sound Frequency Analysis (음향주파수 분석에 의한 엔드밀의 마모상태 추정에 관한 연구)

  • Lee, Chang-Hee;Cho, Taik-Dong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.8
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    • pp.1287-1294
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    • 2003
  • The wear process of end mill is so complicated process that a more reliable technique is required for the monitoring and controlling the tool life and its performance. This research presents a new tool wear monitoring method based on the sound signal generated on the machining. The experiment carried out continuous-side-milling for 4 cases using the high-speed-steel end mill under wet condition. The sound pressure was measured at 0.5m from the cutting zone by a dynamic microphone, and was analyzed at frequency domain. As the cutter impacts the workpiece surface, a situation of farced vibration arises in which the dominant forcing frequency is equal to the tooth passing frequency of the cutter. The tooth passing frequency appears as a harmonics form, and end mill flank wear is related with the first harmonic. It is possible to detect end . mill flank wear. This paper proposed the new method of the end mill wear detection.