• Title/Summary/Keyword: 3D-FEM

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A Study on the Fatigue Life Prediction and Evaluation of Rubber Components for Automobile Vehicle (자동차 방진고무부품의 피로수명 예측 및 평가)

  • Woo, Chang-Su;Kim, Wan-Doo;Kwon, Jae-Do
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.56-62
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    • 2005
  • The fatigue analysis and lifetime evaluation are very important in design procedure to assure the safety and reliability of the rubber components. Fatigue lifetime prediction methodology of the rubber component was proposed by incorporating the finite element analysis and fatigue damage parameter from fatigue test. Finite element analysis of 3D dumbbell specimen and rubber component were performed based on a hyper-elastic material model determined from material test. The Green-Lagrange strain at the critical location determined from the FEM was used for evaluating the fatigue damaged parameter of the natural rubber. Fatigue life of the rubber component are predicted by using the fatigue damage parameter at the critical location. Predicted fatigue lifes of the rubber component agreed fairly well the experimental fatigue lives.

Yoke Shape Design of Claw-Poles Stepping Motor Using Modified Magnetic Equivalent Circuit Method Including Magnetic Saturation Effect and Leakage Flux (자기 포화와 누설자속이 고려된 자기등가회로법을 이용한 클로우 폴 스테핑 모터의 요크 형상 설계)

  • Lee, Hyung-Woo;Cho, Su-Yeon;Bae, Jae-Nam;Son, Byoung-Ook;Park, Kyoung-Jin;Lee, Ju
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.10
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    • pp.1942-1946
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    • 2009
  • This paper presents a shape design process of Claw-Poles Stepping Motor(CPSM) using Modified Magnetic Equivalent Circuit Method(MMEC). Because this motor is adopted on low power devices, the motor size is a very small type. But it have a very strong permanent magnet. So magnetic saturation effect happens on yoke teeth of CPSM. Also this magnetic saturation effect causes more leakage flux component between yoke tooth have another pole. In this motor type, it is essential to design a shape of yoke teeth for avoiding the magnetic saturation effect and the leakage flux. In this paper, MMEC including the magnetic saturation effect and the leakage flux component was used for design process. Comparing with data calculated by using the MMEC and results analyzed by 3-D FEM, it could be stated that the design process with MMEC was reasonable. Finally, the model has the optimized shape of yoke teeth was compared with a conventional model for no-load Back EMF and torque at steady-state operation.

A Study on the Thermal Analysis of Induction Hooting Cooker with Finite Element Method (유한요소법에 의한 IH-Cooker의 열해석에 관한 연구)

  • Oh, Hong-Seok
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.17 no.1
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    • pp.80-85
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    • 2003
  • Recently, induction heating cooker(IH-Cooker) is very interested for high efficiency, the quickness of heating time and the convenient regulation of heating spot. In this paper, we proposed the magneto-thermal analysis of an induction heating cooker(IH-Cooker) as an efficient design, and analyzed the magnetic fold intensity inside the axisymmetric shaped cooker using three-dimensional axisymmetric finite element method(Flux2D) and the effectual heat source was obtained by ohmic losses from eddy currents induced in the cooker. Also, we presented the temperature characteristics of the IH-Cooker according to input frequency and relative permeability in stainless parts and in aluminum parts.

Design of Current PI Controller for 2-Axis Linear Actuator (2축 선형 엑츄에이터의 전류 PI제어기 설계)

  • Zun, Chan-Young;Kim, Jae-Han;Mok, Hyung-Soo;Choe, Gyu-Ha;Lee, Jung-Min;Kim, Sang-Hoon;Kim, Tae-Hoon
    • Proceedings of the KIPE Conference
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    • 2007.07a
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    • pp.321-324
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    • 2007
  • The actuators of anti-vibration system(AVS) can be separated into several types: piezoelectric actuators, pneumatic springs, cylinders, rotating motor and linear motor. The last one has some advantages, such as low noise, low vibration, simpler configuration and possibility of direct drive. The voice coil motor(VCM) is one type of linear motor, originally used in speaker system. VCM actuators are usually used in occasions that rapid and controlled motion of devices are required. In this paper, a controller which satisfies system specification(e.g. current controller bandwidth) within whole operation range is designed. For that objective, parameters as position were initially obtained with 3D FEM analysis and motor modeling was performed. A current controller in 2-axis VCM drive system was designed and then performance of the proposed controller was verified with simulation using Simplorer and an experimental result.

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A study on interface heat transfer coefficient in hot forging of Al6061 by experiments and FE analysis (Al6061 열간단조시 계면열전달계수에 관한 연구)

  • Kwon J. W.;Lee Y. S.;Kwon Y. N.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.219-222
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    • 2005
  • The temperature difference between die and workpiece has frequently caused various surface defects. The non-homogeneous temperature distribution of forged part should be analyzed to prevent the generation of various defects related with the temperature. The surface temperatures were mainly affected by the coefficient of thermal contact conductance. The precise coefficient is necessary to predict accurately the temperature changes of die and workpiece. The experiment is preformed to measure the temperature distribution of die and workpiece in closed die upsetting. And then, the coefficient is classified into function of pressure and confirmed by the comparison between experiments and FE analyses using the other model. The FE analysis to predict the temperature distribution is performed by commercial software $DEFORM-3D^{TM}$. However, it might be impossible to measure directly the temperature distribution of forged part. Therefore, the comparisons between measured temperature and predicted values are performed with the hardness of Al6061-forged part.

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Identification of the Interior Noise Generated by SUV Axle and Modification of the Structural on Axle System for Noise Reduction (SUV용 액슬의 소음원 규명 및 소음 저감을 위한 액슬의 구조변경에 관한 연구)

  • Lee, Ju-Young;Jo, Yoon-Kyeong;Kim, Jong-Youn;Lee, Sang-Kwon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.6 s.111
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    • pp.582-592
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    • 2006
  • This paper presents experimental and analytic methods to reduce interior noise generated by car axle. The test vehicle has a whine noise problem at passenger seats. In order to identify transfer path of interior axle noise, the vibration path analysis, the modal analysis and running modal analysis are systematically employed. By using these various methods, it has been founded that the interior noise generated by car axle was air borne noise. To reduce and predict axle noise, various structural modifications are performed by using FEM and BEM techniques, respectively. Through the modification of the axle structure, the air borne noise of the axle was reduced 3$\sim$4 dBA level.

Modal analysis of FG sandwich doubly curved shell structure

  • Dash, Sushmita;Mehar, Kulmani;Sharma, Nitin;Mahapatra, Trupti R.;Panda, Subrata K.
    • Structural Engineering and Mechanics
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    • v.68 no.6
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    • pp.721-733
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    • 2018
  • The modal frequency responses of functionally graded (FG) sandwich doubly curved shell panels are investigated using a higher-order finite element formulation. The system of equations of the panel structure derived using Hamilton's principle for the evaluation of natural frequencies. The present shell panel model is discretised using the isoparametric Lagrangian element (nine nodes and nine degrees of freedom per node). An in-house MATLAB code is prepared using higher-order kinematics in association with the finite element scheme for the calculation of modal values. The stability of the opted numerical vibration frequency solutions for the various shell geometries i.e., single and doubly curved FG sandwich structure are proven via the convergence test. Further, close conformance of the finite element frequency solutions for the FG sandwich structures is found when compared with the published theoretical predictions (numerical, analytical and 3D elasticity solutions). Subsequently, appropriate numerical examples are solved pertaining to various design factors (curvature ratio, core-face thickness ratio, aspect ratio, support conditions, power-law index and sandwich symmetry type) those have the significant influence on the free vibration modal data of the FG sandwich curved structure.

Elastic stability of functionally graded graphene reinforced porous nanocomposite beams using two variables shear deformation

  • Fortas, Lahcene;Messai, Abderraouf;Merzouki, Tarek;Houari, Mohammed Sid Ahmed
    • Steel and Composite Structures
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    • v.43 no.1
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    • pp.31-54
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    • 2022
  • This paper is concerned with the buckling behavior of functionally graded graphene reinforced porous nanocomposite beams based on the finite element method (FEM) using two variables trigonometric shear deformation theory. Both Young's modulus and material density of the FGP beam element are simultaneously considered as grading through the thickness of the beam. The finite element approach is developed using a nonlocal strain gradient theory. The governing equations derived here are solved introducing a 3-nodes beam element, and then the critical buckling load is calculated with different porosity distributions and GPL dispersion patterns. After a convergence and validation study to verify the accuracy of the present model, a comprehensive parametric study is carried out, with a particular focus on the effects of weight fraction, distribution pattern of GPL reinforcements on the Buckling behavior of the nanocomposite beam. The effects of various structural parameters such as the dispersion patterns for the graphene and porosity, thickness ratio, boundary conditions, and nonlocal and strain gradient parameters are brought out. The results indicate that porosity distribution and GPL pattern have significant effects on the response of the nanocomposite beams, and the results allows to identify the most effective way to achieve improved buckling behavior of the porous nanocomposite beam.

Numerical modelling of circular reinforced concrete columns confined with GFRP spirals using fracture-plastic model

  • Muhammad Saad Ifrahim;Abdul Jabbar Sangi;Shuaib H. Ahmad
    • Computers and Concrete
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    • v.31 no.6
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    • pp.527-536
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    • 2023
  • Fiber Reinforced Polymer (FRP) bar has emerged as a viable and sustainable replacement to steel in reinforced concrete (RC) under severe corrosive environment. The behavior of concrete columns reinforced with FRP bars, spirals, and hoops is an ongoing area of research. In this study, 3D nonlinear numerical modelling of circular concrete columns reinforced with Glass Fiber Reinforced Polymer (GFRP) bars and transversely confined with GFRP spirals were conducted using fracture-plastic model. The numerical models and experimental results are found to be in good agreement. The effectiveness of confinement was accessed through von-mises stresses, and it was found that the stresses in the concrete's core are higher with a 30 mm pitch (46 MPa) compared to a 60 mm pitch (36 MPa). The validated models are used to conduct parametric studies. In terms of axial load carrying capacity and member ductility, the effect of concrete strength, spiral pitch, and longitudinal reinforcement ratio are thoroughly investigated. The confinement effect and member ductility of a GFRP RC column increases as the spiral pitch decreases. It is also found that the confinement effect and member ductility decreased with increase in strength of concrete.

Parametric study of the energy absorption capacity of 3D-printed continuous glass fiber reinforced polymer cruciform honeycomb structure

  • Hussain Gharehbaghia;Amin Farrokhabadi
    • Steel and Composite Structures
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    • v.49 no.4
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    • pp.393-405
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    • 2023
  • In this paper, the energy absorption capability of a novel cruciform composite lattice structure was evaluated through the simulation of compression tests. For this purpose, several test samples of Polylactic acid cellular reinforced with continuous glass fibers were prepared for compression testing using the additive manufacturing method of material extrusion. Using a conventional path design for material extrusion, multiple debonding is probable to be occurred at the joint regions of adjacent cells. Therefore, an innovative printing path design was proposed for the cruciform lattice structure. Afterwards, quasistatic compression tests were performed to evaluate the energy absorption behaviour of this structure. A finite element model based on local material property degradation was then developed to verify the experimental test and extend the virtual test method. Accordingly, different combinations of unit cells' dimensions using the design of the experiment were numerically proposed to obtain the optimal configuration in terms of the total absorbed energy. Having brilliant energy absorption properties, the studied cruciform lattice with its optimized unit cell dimensions can be used as an energy absorber in crashworthiness applications. Finally, a cellular structure will be suitable with optimal behavior in crush load efficiency and high energy absorption.