• 한국습지학회지
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• 제10권2호
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• pp.67-79
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• 2008

하천에서의 부정류 해석을 위해서 1차원 유한차분법(FDM)인 Abbott-Ionescu scheme과 2차원 유한체적법(FVM)인 근사의 Riemann solver(Osher scheme)에 대하여 살펴보았다. 두 모형은 직선 하도, 약간 굽어진 사행하도 및 사행하도에서의 흐름 문제들에 적용되었으며 결과의 비교는 균일한 직사각형 수로에 대하여 이루어졌다. 하천의 복잡한 형상의 표현하기 위해서는 이를 고려할 수 있는 유한체적법을 이용하였다. 유한차분법과 유한체적법 결과는 수위 및 유량 수문곡선에 대하여 매우 만족스러운 것으로 나타났다. 균일한 직선하도에 대해서는 1차원분석으로도 충분하다는 사실을 파악할 수 있었으며, 사행하도의 경우 흐름을 정확하게 모형화하기 위해서는 2차원 또는 3차원 모형을 사용하여야 할 것이다.

• Elastomers and Composites
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• 제52권3호
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• pp.216-223
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• 2017

The additive manufacturing technology, also called 3D printing, is growing fast. There are several methods for 3D printing. Fused deposition modeling (FDM) type 3D printing is the most popular method because it is simple and inexpensive. Moreover, it can be used for printing various thermoplastic materials. However, it contains the cooling of layered road and causes thermal shrinkage. Thermal shrinkage should be controlled to obtain high-quality products. In this study, temperature distribution and cooling behavior of a layered road with cooling are studied through computer simulation. The thermal shrinkage of the layered road was simulated using the calculated temperature distribution with time. Shape variation of the layered road was predicted as cooling proceeded. Stress between the bed and the layered road was also predicted.This stress was considered as the detaching stress of the layered road from the bed. The simulations were performed for various thermal conductivities and temperatures of the layered road, bed temperature, and chamber temperature of a 3D printer. The simulation results provide detailed information about the layered road for FDM type 3D printing under operational conditions.

• 한국기계가공학회지
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• 제21권9호
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• pp.56-62
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• 2022

This study analyzed the output precision of 3D printing methods. The inner impeller of the centrifugal compressor was printed in as a sheet with 100% packing density using two methods: field deposition modelling and stereolithography. Dimensional differences between the initial CAD and printed models were evaluated using a 3D scanner. To investigate the dimensional characteristics of the 3D printed impeller, 3D dimension analysis and point dimension analysis were performed. The point dimension analysis was divided into 3D and 2D for comparative analysis.

• 디자인융복합연구
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• 제18권3호
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• pp.1-14
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• 2019

국내에서 제작되고 판매되는 일반적인 손가락 보조기는 신체 기관의 손상으로 장애를 가지는 환자에게 많은 도움을 줄 수 있다. 하지만 보조기의 착용은 감추고 싶은 착용자의 장애를 환기시키는 계기가 된다. 그리고 착용자의 심리적 측면에서 자괴감, 우울함 등의 부정적인 영향을 끼친다. 착용자가 착용을 꺼리거나 거부하게 된다면, 보조기는 재활의 역할을 상실하게 된다. 본 연구에서는 사용자의 요구조건을 잘 반영할 수 있는 3D프린터를 이용한 제작방식을 채택하였다. 다음으로 본 연구는 기존 선행연구들을 조사하여 각각의 연구들이 가지는 특징과 기준을 확인하였다. 또한, 현재, 보조기 시장에서 판매되고 있는 의료용 손가락 보조기를 조사하고 각각의 보조기의 사용자 조사를 종합 및 해석하여 평가 기준을 도출하였다. 도출된 평가 기준을 토대로 FDM 방식의 3D프린터를 이용하여 손가락 보조기 제작을 위한 디자인 가이드라인을 제시하였다. 마지막으로, 제시한 디자인 가이드라인에 맞추어 손가락보조기 디자인을 제안하였다.

• Journal of Yeungnam Medical Science
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• 제40권3호
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• pp.302-307
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• 2023

With recent developments in digital dentistry, research on techniques and materials for three-dimensional (3D) printing is actively underway. We report the clinical applications and outcomes of 3D printing of temporary crowns fabricated with polylactic acid (PLA) using a fused deposition modeling (FDM) printer. Five participants were recruited from among patients scheduled to be treated with a single full-coverage crown at a dental clinic in a university medical center from June to August 2022. We used 3D-printed crowns fabricated with PLA using an FDM printer as temporary crowns and were assessed for discomfort, fracture, and dislodging. The 3D-printed temporary crowns were maintained without fracture, dislodging, or discomfort until the permanent prosthesis was ready. The average time required for printing the temporary crowns was approximately 7 minutes. The 3D printing of temporary crowns with PLA using an FDM printer is a convenient process for dentists. However, these crowns have some limitations, such as rough surface texture and translucency; therefore, the 3D printing process should be improved to produce better prostheses.

• 한국CDE학회논문집
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• 제22권2호
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• pp.190-201
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• 2017

This paper proposes how to solve a problem of FDM 3D printer's irregular output when changing volume of extrusion, adjusting movement speed of the printer's head and a way to fill new inner part. Existing slicers adjust directly to change the rotation speed of the stepper. In this method, the change of the extrusion area is delayed due to the gap between the stepper and the nozzle, so that precise control is difficult. We control the extrusion area adjusting the moving speed of the print head and making constantly the rotation speed of the stepper. Thus, the output time can be shortened by generating an efficient path having a short travel distance. For evaluation, we applied our method to lithophanes with detailed variation. Comparing existing methods, our method reduced output time at least 30%.

• 대한기계학회논문집A
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• 제41권7호
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• pp.607-612
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• 2017

최근 다양한 분야에 적용되고 있는 적층 가공 기술(AM)은 복잡한 형상 제조 및 재료 비용 절감으로 인해 혁신적인 제품 생산 방법으로 각광을 받고 있다. 그 중에서도 압출적층조형(Fused Deposition Modeling, FDM) 공정을 통한 친환경 부품 제조는 의료 분야산업에서 많은 주목을 받고 있다. 따라서, 본 논문에서는 친환경 생분해성 재료인 Poly Lactic Acid(PLA)를 사용한 FDM 공정 실험을 수행하고 제작된 적층 시편에 대한 인장 시험을 적용하여 주요 FDM 공정 변수인 적층 두께, 적층 방향, 적층 충진량이 인장 시편의 기계적 성질에 미치는 영향을 정량적 및 정성적으로 분석하고 이를 극대화하는 각 공정 변수의 최적값을 도출하였다.

• 한국기계가공학회지
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• 제18권7호
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• pp.83-89
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• 2019

In the conventional casting and forging method, there is a disadvantage that a mold is an essential addition, and a production cost is increased when a small quantity is produced. In order to overcome this disadvantage, a metal 3D printing production method capable of directly forming a shape without a mold frame is mainly used. In particular, overseas research has been conducted on various materials, one of which is a metal printer. Similarly, domestic companies are also concentrating on the metal printer market. However, In this case of the conventional metal 3D printing method, it is difficult to meet the needs of the industry because of the high cost of materials, equipment and maintenance for product strength and production. To compensate for these weaknesses, printers have been developed that can be manufactured using sand mold, but they are not accessible to the printer company and are expensive to machine. Therefore, it is necessary to supply three-dimensional casting printers capable of metal molding by producing molds instead of conventional metal 3D printing methods. In this study, we intend to reduce the unit price by replacing the printing method used in the sand casting printer with the FDM method. In addition, Ag paste is used to design the output conditions and enable ceramic printing.

• 한국CDE학회논문집
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• 제22권1호
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• pp.37-43
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• 2017

3D printing techniques can be used in various application fields and many researches have been reported. FDM (Fused Deposition modeling) can make multi-material or multi-color models with the simultaneous use of two or more filaments. In a dual-nozzle FDM printers, while the active nozzle is working, the remaining nozzle will be idle. The remaining molten resins inside an idle nozzle can ooze out unwantedly. The spill over from the resting nozzle produces unwanted remaining on the fabricated product. In this research, we suggest a method for optimizing building position of a model to minimize the unwanted spill-over that could possibly contaminate the final product. The method is based on minimizing the two intersection volumes. The first intersection volume is obtained by intersecting the volume defined by the first material and the Minkowski sum between the volume of the first material and the vector obtained by subtracting the center point of the first nozzle from the center point of the second nozzle. The second intersection volume can be obtained by reversing the role of the first and second volumes and nozzles. Some results obtained from the implementation using the Parasolid (Siemens) geometric modeling kernel is presented.

• 한국기계가공학회지
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• 제20권2호
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• pp.38-44
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• 2021

To cater to the transition from single-color to multicolor/multi-material printing, this paper proposes a cartridge-replacing type multi-nozzle Fused Depositon Modeling(FDM) three-dimensional (3D) printer. In the test printing run, tool change failure/wobble/layer shift occurred. It was confirmed that improper support was the cause of this tool change failure. As a solution, spline and electromagnetic cartridges were designed. Wobble was caused by machine vibration and the motor stepping out. To minimize wobble, an additional Z-axis was installed, and the four-point bed leveling method was used instead of the three-point bed leveling method. The occurrence of layer shift was ascribed to the eccentricity of the Z-axis lead screw. Therefore, slit coupler was replaced with an Oldham type. In addition to the mechanical supplementation, the control environment was integrated to prevent accidents and signal errors due to wire connections. Before the final test printing run, a rectifier circuit was added to the motor to secure precise control stability. The final test printing run confirmed that the wobble/layer shift phenomenon was minimized, and the maximum error between layers was reduced to 0.05.