• 제목/요약/키워드: 3D-FDM

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FDM 3D 프린팅을 위한 Perlin 노이즈 기반 사전 시각화 기법 (A Pre-Visualization Method for FDM 3D Printing Based on Perlin Noise)

  • 임재광;장승호;홍정모
    • 한국CDE학회논문집
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    • 제21권3호
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    • pp.224-233
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    • 2016
  • We propose a new method to visualize 3D models for FDM (Fused Deposition. Modeling) printing that appearance of the printed results can be predicted more realistically as that the efficiency of the modeling-printing process can be improved. The layered nature of horizontal slicing and the vibratory nozzle movements of customer-level FDM 3D printers leaving the characteristic patterns of noisy stripes on the surfaces of printed objects make difficulties in prediction of printed result in company with the thermal contraction of filament material. First, our method analyses the G-codes generated by common slicers to obtain proper outlines and take advantages of a modified version of Perlin noise based texturing method for rendering efficiency and enough number of control parameters on the visual details. The results show improved rendering details of pre-visualization of FDM printing.

TRIZ 기법을 이용한 FDM방식 3D프린터 출력물의 휨 현상 개선에 관한 연구 (A Study on Warpage Reduction of FDM 3D Printer Output Using TRIZ Method)

  • 이송연;허용정;박종순
    • 반도체디스플레이기술학회지
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    • 제15권2호
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    • pp.1-5
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    • 2016
  • 3D printer is the equipment of the system for sequentially layer laminated in the materials. Now 3D printer used in various fields such as, semiconductor, electricity automobile, medical and various types of output method and material. In this paper, we studied about the improvement on warpage due to shrinkage of product from 3D printer of FDM(Fused Deposition Modeling) type, we proposed measures systematically to solve warpage problem using of 6SC(6 Step Creativity) method of practical TRIZ. After experimented with product prototypes experiment, we verified effect about solution.

FDM 프린팅으로 제작된 ABS 소재의 기계적 특성 및 직교이방성 연구 (Study of the Mechanical Properties and Orthotropy of ABS Materials Fabricated by FDM Printing)

  • 윤주일
    • 한국기계가공학회지
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    • 제17권5호
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    • pp.143-148
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    • 2018
  • 3D printing has been expanding beyond the bio/nano field to the automobile and aviation industries. 3D-printing technology has to overcome real problems to have economic value compared to its unlimited usability. Typically, the difference in mechanical strength along the lamination direction requires sufficient research to ensure reliability. In this paper, we study the anisotropic properties of ABS based on the stacking method of FDM 3D printing. Specifically, the mechanical properties of ABS material are determined through a tensile test and 3-point bending test, and the in-plane orthotropic properties are ascertained.

3D 프린터를 활용한 UHPC 3D 입체패널 제작에 관한 기초적 연구 (A Basic Study on the Manufacture of UHPC 3D stereoscopic panels using 3D Printer)

  • 김태익;윤주용;최병걸;박용규;이대식;윤기원
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2021년도 가을 학술논문 발표대회
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    • pp.154-155
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    • 2021
  • Appearance finish is important for amorphous buildings to maximize amorphousness, and GFRC, glass, and metal are mostly used as exterior materials for amorphous buildings currently applied. However, the existing exterior materials showed limitations in amorphous expression, texture, and color expression. In this study, a 3D stereoscopic panel mold was manufactured using the FDM method, one of the 3D printing technologies, and 3D stereoscopic panel production was reviewed using Ultra High Performance Concrete (UHPC), which has excellent physical and mechanical performance and expression. In order to overcome the limitations of unstructured expression, a UHPC 3D stereoscopic panel using the FDM method, one of the 3D printing technologies, was manufactured. Unlike steel molds, FRP molds, and EPS molds, the FDM method can be applied to various materials, and complex shapes are implemented. If it is used using recyclable materials as well as PLA filaments used in the FDM method, it will overcome the limitations of amorphous expression and activate the production of 3D stereoscopic panels that have secured eco-friendliness.

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Temperature Analysis of Nozzle in a FDM Type 3D Printer Through Computer Simulation and Experiment

  • Park, Jung Hyun;Lyu, Min-Young;Kwon, Soon Yong;Roh, Hyung Jin;Koo, Myung Sool;Cho, Sung Hwan
    • Elastomers and Composites
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    • 제51권4호
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    • pp.301-307
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    • 2016
  • Additive manufacturing (AM), so called 3D Printing is a new manufacturing process and is getting attraction from many industries. There are several methods of 3D printing. Among them fused deposition modeling (FDM) type is most widely used by reason of cheap maintenance, easy operation and variety of polymeric materials. Articles manufactured by 3D printing have weak deposition strength compared with conventionally manufactured products. Deposition strength of FDM type 3D printed article is highly dependent of deposition temperature. Subsequently the nozzle temperature in the FDM type 3D printing is very important and it is controlled by heat source in the 3D printer. Nozzle is connected with heat block and barrel, and heat block contains heat source. Nozzle becomes hot through heat conduction from heat source. Nozzle temperature has been predicted for various thermal boundary conditions by computer simulation and compared with experimental measurement. Nozzle temperature highly depends upon thermal conductivities of heat block and nozzle. Simulation results are good agreement with experiment.

소형 IoT 기기 제작을 위한 FDM 프린팅 공정에서의 내부채움에 따른 물성치 변화 연구 (A Study for the Mechanical Properties with Infill Rate in FDM Process to Fabricate the Small IoT Device)

  • 안일혁
    • 사물인터넷융복합논문지
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    • 제6권3호
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    • pp.75-80
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    • 2020
  • 최근의 IoT 센서의 소형화와 센서의 소형화로 인하여 다른 센서 및 구조물들과의 간섭 및 견고성을 고려하여 더욱 복잡해 지고 있다. 최근 3D 프린팅 기술은 센서 직접 제작이나, 센서 소자를 포함하는 기구를 만드는 분야에 다양하게 적용이 되고 있다. 그 중에서, fused deposition modeling(FDM) 기술은 장비 및 소재의 가격이 상당히 저렴하며, IoT 기기의 제작이 활용이 가능한 가장 유력한 기술중에 하나이다. 그런 FDM 프린팅 기술은 플라스틱 소재 기반의 필라멘트를 녹여서 적층하여 3D 형상을 만들어 내는 기술이며, 최근에 특허 종료와 아울러 오픈 소스 기반의 저가형 프린터가 개발됨으로 일반인들에게도 널리 사용되고 있다. 이런 FDM 기술을 이용하여 출력된 출력물에 있어서 기계적 물성치는 소재의 종류와 다양한 공정 변수들에 의해서 영향을 받는다. 그 중에서도 내부 채움(infill)은 기계적 물성치에도 큰 영향을 주면, 출력 시간에도 영향을 준다. 따라서 본 논문에서 내부 채움과 기계적 물성치 및 출력 시간 사이의 관계를 규명하여, 기계 기구물을 제작할 때 출력 시간과 기계적 물성치를 고려한 최적의 내부 채움 조건 선정 방법을 제시하고자 한다. 제시된 방법을 증명하고자, 다른 공정은 모두 고정하고, 내부 채움 조건만을 변경한 인장 시편을 제작하고, 제작된 시편을 인장 실험을 통하여 내부 채움에 따른 출력물의 기계적 물성치를 비교 분석하였다.

FDM 3D 전도성 프린팅 어닐링 조건 따른 전기적 특성 연구 (Study on Electrical Characteristics of FDM Conductive 3D Printing According to Annealing Conditions)

  • 이선곤;김용래;유태정;박지혜;김주형
    • 한국기계가공학회지
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    • 제17권6호
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    • pp.53-60
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    • 2018
  • In this paper, the effect of different 3D printing parameters including laminated angle and annealing temperature is observed their effect on FDM conductive 3D printing. In FDM 3D printing, a conductive filament is heated quickly, extruded, and then cooled rapidly. FDM 3D Print conductive filament is a poor heat conductor, it heats and cools unevenly causing the rapid heating and cooling to create internal stress. when the printed conductive specimens this internal stress can be increase electrical resistance and decrease electrical conductivity. Therefore, This experiment would like to use annealing to remove internal stress and increase electrical conductivity. The result of experiment when 3D printing conductive specimen be oven cooling of annealing temperature $120^{\circ}C$ electrical resistance appeared decrease than before annealing. So We have found that 3D printing annealing removes internal stresses and increases the electrical conductivity of printed specimens. These results are very useful for making conductive 3D printing electronic circuit, sensor ect...with electrical conductance suitable for the application.

FDM 방식 3D 프린팅에서 제작 조건에 따른 기계적물성치와 형상정밀도의 실험적 비교 (Comparison of Mechanical Properties and Form Accuracy in FDM 3D Printing Based on Building Conditions)

  • 김기대
    • 한국기계가공학회지
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    • 제20권8호
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    • pp.52-59
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    • 2021
  • In this study, we experimentally evaluated the mechanical properties and geometric form accuracy in FDM 3D printing processes based on the printing direction, building direction, and layer thickness. The specimen test results showed that the tensile strength increased by over 33% in the printing direction compared to the direction perpendicular to printing and the tensile strength becomes larger as the layer thickness decreased. Furthermore, the tensile and impact strengths in the building direction were significantly reduced due to the difference in the interlayer joining and bonding strengths of the fused material. Additionally, shrinkage of the material due to phase change induced curl distortion especially in thin and long 3D-printed products, which increased as the layer thickness increased.

Research On Solutions To Slicing Errors In FDM 3D Printing Of Thin-walled Structures

  • QINGYUAN ZHANG;Byung-Chun Lee
    • International Journal of Internet, Broadcasting and Communication
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    • 제16권1호
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    • pp.176-181
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    • 2024
  • The desktop-level 3D printing machines makes it easier for independent designers to produce collectible models. Desktop 3D printers that use FDM (Fused Deposition Modeling) technology usually use a minimum nozzle diameter of 0.4mm. When using FDM printers to make Gunpla models, Thin slice structures are prone to slicing errors, which lead to deformation of printed objects and reduction in structural strength. This paper aims to analyze the printing model that produces errors, control a single variable among the three variables of slice layer height, slice wall thickness and filament type for comparative testing, and find a way to avoid gaps. To provide assistance for using FDM printers to build models containing thin-walled structures.

트랙터 트랜스미션용 후진 아이들 기어의 3D 프린팅 특성 (3D Printing Characteristics of Reverse Idle Gears for Tractor Transmissions)

  • 김해지
    • 한국기계가공학회지
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    • 제16권4호
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    • pp.1-8
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    • 2017
  • This paper concerns the possibility of 3D printing reverse idle gears for tractor transmission. For the purposes of this experiment, idle gears were manufactured using a SLA 3D printer, FDM 3D printer, and through machining. The accuracy of the idle gears produced in these three different ways were evaluated by the properties of their outer diameter, inner diameter, roundness, concentricity, parallelism, span, backlash, and gear grade. The tooth characteristics of the idle gears were evaluated by their profile, lead, and the pitch of the gears. The results of this experiment determined that the surface conditions created by the finishing process had a significant impact on the dimensional accuracy of the gears and the characteristics of their teeth.