• 제목/요약/키워드: 3D response surface

검색결과 296건 처리시간 0.021초

최적화기법의 적용을 통한 냉간단조품의 성형공정 평가 (Evaluation of the Forging Process by the Application of Optimization Technology)

  • 여홍태;박건형;허관도
    • 소성∙가공
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    • 제15권3호
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    • pp.226-231
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    • 2006
  • The fuel injector is a pa.1 that controls the fuel supply of automotive engine. The housing of the fuel injector supports the rod, the needle valve and the solenoid. In this study, the rigid-plastic FE-analysis by using the design of experiments (DOE) and the response surface methodology (RSM) has been performed to produce the product reducing the under-fill and the maximum effective strain. From the results of DOE, the stem of counter punch and the face angle of punch at the $1^{st}$ process, and the stem of punch at the $2^{nd}$ process were determined as the significant design variables far each response such as the upper under-fill, lower under-fill and the maximum effective strain. From the results of RSM, the optimal values of the design variables have been also determined by simultaneously considering the responses.

New Response Surface Approach to Optimize Medium Composition for Production of Bacteriocin by Lactobacillus acidophilus ATCC 4356

  • RHEEM, SUNGSUE;SEJONG OH;KYOUNG SIK HAN;JEE YOUNG IMM;SAEHUN KIM
    • Journal of Microbiology and Biotechnology
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    • 제12권3호
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    • pp.449-456
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    • 2002
  • The objective of this study was to optimize medium composition of initial pH, tryptone, glucose, yeast extract, and mineral mixture for production of bacteriocin by Lactobacillus acidophilus ATCC 4356, using response surface methodology. A response surface approach including new statistical and plotting methods was employed for design and analysis of the experiment. An interiorly augmented central composite design was used as an experimental design. A normal-distribution log-link generalized linear model based on a subset fourth-order polynomial ($R^2$=0.94, Mean Error Deviance=0.0065) was used as an analysis model. This model was statistically superior to the full second-order polynomial-based generalized linear model ($R^2$=0.80, Mean Error Deviance=0.0140). Nonlinear programming determined the optimum composition of the medium as initial pH 6.35, typtone $1.21\%$, glucose $0.9\%$, yeast extract $0.65\%$, and mineral mixture $1.17\%$. A validation experiment confirmed that the optimized medium was comparable to the MRS medium in bacteriocin production, having the advantage of economy and practicality.

단단 천음속 축류압축기 동익의 Stacking Line 설계 최적화 (Optimal Design for Stacking Line of Rotor Blade in a Single-Stage Transonic Axial Compressor)

  • 장춘만;;김광용
    • 한국유체기계학회 논문집
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    • 제9권3호
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    • pp.7-13
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    • 2006
  • Shape optimization of a rotor blade in a single-stage transonic axial compressor has been performed using a response surface method and three-dimensional Navier-Stokes analysis. Two shape variables of the rotor blade, which are used to define a blade skew, are introduced to increase an adiabatic efficiency. Throughout the shape optimization of a rotor blade, the adiabatic efficiency is increased to about 2.2 percent compared to that of the reference shape of the stator. The increase in efficiency for the optimal shape of the rotor is due to the pressure enhancement, which is mainly caused by moving the separation position on the suction surface of rotor blade to the downstream direction.

반응표면분석을 활용한 균질 효율 예측 (Prediction of Homogenization Efficiency using Response Surface Methodology)

  • 강호진;강신호;신용국
    • Journal of Dairy Science and Biotechnology
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    • 제35권3호
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    • pp.202-207
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    • 2017
  • 본 연구에서는 반응표면분석법을 활용하여 균질 조건, 저장 온도, 저장 기간 등이 유지방의 크림화와 상층부와 하층부의 지방 함량 변화 등에 대해 미치는 영향을 분석하고, 최적의 균질 효율을 갖는 조건들을 예측하고자 실시하였다. 반응표면분석법의 독립변수로는 균질압, 저장 온도, 저장 기간을 설정하였고, -1, 0, 1의 3수준으로 20개의 실험구를 설계하여 종속변수인 creaming, USPHS code, 상층부의 $D_{4,3}$, 하층부의 $D_{4,3}$에 대해 실험을 실시하였다. 반응표면분석과 회귀분석 결과, 균질한 우유의 실험 데이터와 RSM에 의해 예측된 값들간의 상관계수는 0.8 이상의 상관성을 보였다. 반응표면분석의 최적화 결과, $10^{\circ}C$에서 15일의 저장 기간 동안 3 mm 이하의 크림화를 유지하기 위해서는 14 MPa 이상의 균질압이 요구되고, $20^{\circ}C$에서 15일의 저장 기간 동안 3 mm 이하의 크림화를 유지하기 위해서는 17 MPa 이상의 균질압이 요구된다. $10^{\circ}C$에서 15일의 저장 기간 동안 USPHS code를 10% 미만으로 유지하기 위해서는 16.8 MPa의 균질압이 요구되며, $20^{\circ}C$에서 15일 동안의 저장 기간을 유지하기 위해서는 23.1 MPa의 균질압이 요구된다.

중간매개반응표면모델을 이용한 범퍼 빔 형상의 최적 설계 (Optimum Shape Design of Bumper Beam Section using Intermediate Response Surface Models)

  • 박동규
    • 한국산학기술학회논문지
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    • 제12권3호
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    • pp.1122-1127
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    • 2011
  • 자동차 범퍼는 충돌 시 차량 충격 에너지를 흡수하여 차체를 보호하는 중요한 부품이다. 따라서 자동차 범퍼 설계의 초기 단계에서 범퍼 충돌 성능을 만족하는 범퍼 빔의 단면을 결정하는 것은 매우 중요한 요구 조건이다. 본 논문에서는 고정벽 충돌 대응용 자동차 범퍼 빔의 최적 단면 계산을 위하여 중간매개반응표면모델을 사용하였다. 자동차 범퍼 충돌 해석의 결과로 나오는 비선형성이 강한 충격력 대 범퍼 빔의 변위 결과 그래프를 중간매개반응표면모델을 사용하여 정도가 확보된 근사화된 그래프를 만들어서 범퍼 충돌 시의 범퍼 빔의 변형 결과를 구하게 된다. 본 연구의 방법을 이용하면 3차원 비선형 유한요소해석에서 요구되어지는 방대한 해석 시간을 획기적으로 줄일 수 있게 된다. 본 중간매개반응표면모델을 이용한 범퍼 빔의 변형 결과는 3차원 유한요소해석 결과와 비교하여 그 결과 정도의 타당성을 검증하였다.

Design optimization for analysis of surface integrity and chip morphology in hard turning

  • Dash, Lalatendu;Padhan, Smita;Das, Sudhansu Ranjan
    • Structural Engineering and Mechanics
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    • 제76권5호
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    • pp.561-578
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    • 2020
  • The present work addresses the surface integrity and chip morphology in finish hard turning of AISI D3 steel under nanofluid assisted minimum quantity lubrication (NFMQL) condition. The surface integrity aspects include microhardness, residual stress, white layer formation, machined surface morphology, and surface roughness. This experimental investigation aims to explore the feasibility of low-cost multilayer (TiCN/Al2O3/TiN) coated carbide tool in hard machining applications and to assess the propitious role of minimum quantity lubrication using graphene nanoparticles enriched eco-friendly radiator coolant based nano-cutting fluid for machinability improvement of hardened steel. Combined approach of central composite design (CCD) - analysis of variance (ANOVA), desirability function analysis, and response surface methodology (RSM) have been subsequently employed for experimental investigation, predictive modelling and optimization of surface roughness. With a motivational philosophy of "Go Green-Think Green-Act Green", the work also deals with economic analysis, and sustainability assessment under environmental-friendly NFMQL condition. Results showed that machining with nanofluid-MQL provided an effective cooling-lubrication strategy, safer and cleaner production, environmental friendliness and assisted to improve sustainability.

Safety assessment of biological nanofood products via intelligent computer simulation

  • Zhao, Yunfeng;Zhang, Le
    • Advances in nano research
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    • 제13권2호
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    • pp.121-134
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    • 2022
  • Emerge of nanotechnology impacts all aspects of humans' life. One of important aspects of the nanotechnology and nanoparticles (NPs) is in the food production industry. The safety of such foods is not well recognized and producing safe foods using nanoparticles involves delicate experiments. In this study, we aim to incorporate intelligent computer simulation in predicting safety degree of nanofoods. In this regard, the safety concerns on the nano-foods are addressed considering cytotoxicity levels in metal oxides nanoparticles using adaptive neuro-fuzzy inference system (ANFIS) and response surface method (RSM). Three descriptors including chemical bond length, lattice energy and enthalpy of formation gaseous cation of 15 selected NPs are examined to find their influence on the cytotoxicity of NPs. The most effective descriptor is selected using RSM method and dependency of the toxicity of these NPs on the descriptors are presented in 2D and 3D graphs obtained using ANFIS technique. A comprehensive parameters study is conducted to observe effects of different descriptors on cytotoxicity of NPs. The results indicated that combinations of descriptors have the most effects on the cytotoxicity.

반응표면분석을 이용한 바이오가스 고질화공정을 통한 바이오메탄 (Optimization of biomethane production by biogas upgrading process using response surface mothodolgy)

  • 박성범;성현제;심동민;김낙주
    • 에너지공학
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    • 제23권2호
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    • pp.62-73
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    • 2014
  • 본 연구는 혐기성소화조에서 발생된 바이오가스로부터 바이오메탄을 생산하기 위한 고질화 공정의 운전조건을 최적화하기 위하여 반응표면 분석모델을 적용하였다. 반응표면 분석법의 하나인 Box-Behnken 설계법을 이용하였으며 바이오가스 고질화 공정의 메탄농도와 메탄회수율을 극대화하기 위한 수학적인 최적운전조건을 도출하였다. 도출된 반응표면모델의 적합성을 검증한 결과 각 모델의 p Value가 0.05 이하로서 유의성이 매우 높게 나타났으며, 결정계수($R^2$)는 각각 0.9788, 0.9710 이었다. 그리고 이산화탄소/메탄분리공정에서 메탄농도에 대해 운전압력이 가장 크게 영향을 미치고 다음으로 바이오메탄 생산량, PSA 회전밸브 속도의 순이다. 메탄회수율에 대해서는 PSA 회전밸브 속도가 가장 크게 영향을 미치고 있으며, 바이오메탄 생산량, 운전압력의 순으로 나타났다. 액체바이오 메탄 생산량이 $100Nm^3/hr$일 때의 최적 운전조건을 도출한 결과, 운전압력이 8.0bar 그리고 PSA 회전 밸브 속도가 31.55RPM일 때 바이오메탄의 메탄농도와 메탄회수율을 최대화할 수 있었고, 이때의 바이오메탄의 메탄농도는 97.13%이고, 메탄회수율은 75.89%이었다.

Optimization of membrane fouling process for mustard tuber wastewater treatment in an anoxic-oxic biofilm-membrane bioreactor

  • Chai, Hongxiang;Li, Liang;Wei, Yinghua;Zhou, Jian;Kang, Wei;Shao, Zhiyu;He, Qiang
    • Environmental Engineering Research
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    • 제21권2호
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    • pp.196-202
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    • 2016
  • Membrane bioreactor (MBR) technology has previously been used by water industry to treat high salinity wastewater. In this study, an anoxic-oxic biofilm-membrane bioreactor (AOB-MBR) system has been developed to treat mustard tuber wastewater of 10% salinity (calculated as NaCl). To figure out the effects of operating conditions of the AOB-MBR on membrane fouling rate ($K_V$), response surface methodology was used to evaluate the interaction effect of the three key operational parameters, namely time interval for pump (t), aeration intensity ($U_{Gr}$) and transmembrane pressure (TMP). The optimal condition for lowest membrane fouling rate ($K_V$) was obtained: time interval was 4.0 min, aeration intensity was $14.6 m^3/(m^2{\cdot}h)$ and transmembrane pressure was 19.0 kPa. And under this condition, the treatment efficiency with different influent loads, i.e. 1.0, 1.9 and $3.3kgCODm^{-3}d^{-1}$ was researched. When the reactor influent load was less than $1.9kgCODm^{-3}d^{-1}$, the effluent could meet the third discharge standard of "Integrated Wastewater Discharge Standard". This study suggests that the model fitted by response surface methodology can predict accurately membrane fouling rate within the specified design space. And it is feasible to apply the AOB-MBR in the pickled mustard tuber factory, achieving satisfying effluent quality.

원심압축기 임펠러의 형상 설계 최적화에 관한 수치적 연구 (A Numerical Study on Shape Design Optimization for an Impeller of a Centrifugal Compressor)

  • 서정민;박준영;최범석
    • 한국유체기계학회 논문집
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    • 제17권3호
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    • pp.5-12
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    • 2014
  • This paper presents a design optimization for meridional profile and blade angle ${\theta}$ of a centrifugal compressor with DOE (design of experiments) and RSM (response surface method). Control points of the $3^{rd}$ order Bezier curve are used for design parameters and specific overall efficiency is used as object function. The response surface function shows good agreement with the 3D computational results. Three different optimized designs are proposed and compared with reference design at design point and off-design point. Contours of relative Mach number, static entropy, and total pressure are analyzed for improvement of performance by optimization. Off-design performance analysis is conducted by total pressure and efficiency.