• 제목/요약/키워드: 3D manufacturing

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노동생산성 향상을 위한 유해작업환경관리에 관한 연구 (A study on the management of harmful working environments for Increase of Labor productivity.)

  • 조태웅;유익현;박성애
    • 한국환경보건학회지
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    • 제3권1호
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    • pp.27-44
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    • 1976
  • This study was carried out to evaluate the harmful factors in working environments and to investigate the labor productivity after improvement of environments, surveying 93 industrial establishments of 10 industries located in Youngdeungpo industrial area in Seoul. The results obtained were as follows: 1) The highest noise level of 125dB(A) was indicated at the rolling process of transport equipment manufacturing industry. 2) The best illumination level was shown in precise machinery industry and the worst was indicated in rubber products, metallic products and transport equipment manufacturing industries. 3) Thermal conditions were above threshold limit value (TLV) at more than two processes of all industries except printing industry. 4) The highest dust concentration was determined in textile and wearing manufacturing industry. 5) Organic solvents were detected at 52 processes in 93 industrial establishments and 33 processes of them showed higher than TLV. The results about harmful chemicals were as follows: a) sulfur dioxide ($SO_2$)was determined higher than TLV on welding process of metallic product manufacturing industry and heat treatment process of transport equipment manufacturing industry. b) Carbon monoxide (CO) concentration was 700ppm at heat treatment process of transport equipment manufacturing industry, indicating 14 times of TLV. c) vinylchloride concentration in the air of PVC raw material mixing process and PVC preparation process of chemical product manufacturing industry was determined higher than TLV. d) Hydrochloride (HCl) concentration in the air of wire expanding process of transport equipment manufacturing industry was determined higher than TLV. 7) Higher values of lead concentration than TLV were determined at lead welding metallic product manufacturing industry and type planting process of process of printing industry, $1.8mg/m^3$ and $0.3mg/m^3$ respectively. 9) 22, 968 of 52, 855 workers (i.e. 43.5%) in 93 industries were exposed to various harmful agents. 10) It was found that the improvement of illumination in electric apparatus manufacturing industry (from 20~40 lux to 420 lux) resulted in an increase in productivity of 6.5% per capita and a decrease in faulty products of 19%. 11) Improvement of environments using local exhaust ventilation system resulted in a decrease of harmful substances lower than TLV and an increase in productivity of 11.4%. 12) Improvement of shovelling tools based on ergonomics resulted in a reduction in energy expenditure of 25.3% and an increase in productivity of 32.2% per capita.

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제품수명주기관리(PLM) 기반의 소셜매뉴팩처링 기술 고찰 (Review of Social Manufacturing Technology on Product Life Cycle Management(PLM) Base)

  • 박종만;김봉선
    • 대한산업공학회지
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    • 제39권3호
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    • pp.156-162
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    • 2013
  • Social manufacturing architecture is based on information delivery through social media and SNS, PLM and social platform, crowd source and knowledge base on whole phase of product life cycle. Although advanced social manufacturing issues are rising globally, its technology emerging into domestic industry is likely to be slow. We focused to review technological changes and R&D trend, patent issues, and then suggest assignments and advices to be practiced for social manufacturing modeling.

열경화성 연속섬유 복합재를 이용해 외측 보강된 3D 프린팅 열가소성 복합재 구조물의 굽힘 특성 향상에 대한 연구 (A Study on the Improvement of Bending Characteristics of 3D Printed Thermoplastic Structures Reinforced at the Lateral Surface using Continuous Fiber Reinforced Thermosetting Composites)

  • 백운경;남기법;노재승;박성은;노정우
    • Composites Research
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    • 제34권2호
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    • pp.136-142
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    • 2021
  • 3D 프린팅 기술은 금형이 없이 다양한 형태의 제품을 만들기 쉬운 장점이 있지만, 기존 보편화된 성형법에 비해 기계적 물성이 낮고, 소재 및 제작 조건 등에 따라 기계적 물성이 크게 달라지는 문제가 있다. 한편, 높은 물성을 구현하기 위해서는 제조비용이 높아지는 문제가 있어, 이에 대한 연구 필요성이 증가하고 있다. 본 연구에서는 단섬유 탄소섬유 보강 나일론 필라멘트를 이용하여 3D 프린팅 열가소성 구조물을 제작하였다. 또한 인발 성형된 연속섬유 형태의 탄소섬유 혹은 유리섬유 강화 열경화성 복합재를 이용해 외측면을 보강하여 기계적 물성 향상 방법을 제시하였다. 보강재의 보강 위치와 섬유의 종류에 따른 굽힘물성 향상을 확인하였다.

3차원 설계/RP/CAE/3차원 금형설계/제작 정보일원화시스템 개발 (Development of the Integrated Information System for 3D Product Design/RP/CAE/3D Mold Design/Tooling)

  • 윤정호;전형환;안상훈;조명철
    • 한국CDE학회논문집
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    • 제2권1호
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    • pp.35-43
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    • 1997
  • Concurrent Engineering is one of the methods which are used for the rapid product development. One of the important features in Concurrent Egineering is that the development process is to be parallel and the organization should be cross-functional. In order that the process be parallel and that the organization be cross-functional, an integrated information system such as PDM (Product Data Management) is required. Although the integrated data base is constructed, it could be meaningless if the application softwares were not inter-operable. This study shows an example of intergrated information system from three-dimensional product design to mold design and tooling for the development of Deflection Yoke(DY) which is one of the important parts of Cathode Ray Tube(CRT). A three-dimensional product design software, which is based on a commercial code, has been developed by ourselves. Selective Laser Sintering(SLS), which is one of the rapid prototyping techniques, has been used in this study. Mold design has been done by the three-dimensional way. A newly developed method of mold tooling, which is called Quick Die Manufacturing(QDM), has been introduced.

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구면좌표계식 기구를 이용한 인공치아의 3차원 측정시스템 개발 (Development of 3D Measuring System for Artificial Pontic using Spherical Coordinate System Mechanism)

  • 맹희영;성봉현
    • 한국생산제조학회지
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    • 제19권4호
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    • pp.427-433
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    • 2010
  • With recent increased demand for reverse engineering in dental machining, the 3D laser scanner is widely used for inspection of artificial pontic. In order to overcome the optical drawback of laser scanner, such as irregular scatter, direction of beam, and the influence of surface integrity, it is developed in this study a new 3D measuring system for artificial pontic using spherical coordinate system mechanism by point laser sensor, which keeps the direction of beam normal to surface consistently. The comprehensive integrated system is established to evaluate the improvement of accuracy with data acquisition system. The experimental results for measuring a master ball and pontic models shows the excellent form accuracy and repeatability compared with conventional apparatus. Also, these results shows the possibility to apply this system for the measuring purpose within 0.05mm accuracy of pontic at the sharp edge or margin contour, which was difficult to measure at the conventional systems.

거리 가구 제작을 위한 3D 프린팅 기술 중요도 도출 및 적용 방안에 관한 연구 (A Study on the Importance and Application of 3D Printing Technology for Street Furniture Manufacturing)

  • 이성호;이태희;임현수
    • 한국산학기술학회논문지
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    • 제21권4호
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    • pp.509-517
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    • 2020
  • 본 연구는 3D 프린팅 기술을 활용한 거리 가구 제작 시 기술 특성 중요도를 도출하고 거리 가구 중 비정형 벤치 제작을 통해 우선순위가 높은 3D 프린팅 기술의 적용 방안을 제시하는 것을 목적으로 한다. 본 연구를 위해 품질기능전개(QFD: Quality Function Deployment) 방식으로 중요도를 분석하여 점수로 계량화하였으며 개발 및 연구에서 우선시 되어야할 기술요소는 '출력 크기', '재료의 수축성', '출력 각도' 순으로 나타났다. 연구결과의 검증을 위해 비정형 거리 가구 디자인을 대형 3D 프린팅 출력물로 제작하였으며 제작 과정에서 우선순위 기술요소들의 적용 방안을 모색하였다. 거리 가구 제작은 기능성과 안정성을 기반으로 설계되어야 하며 경제성, 제작성, 심미성 등이 고려되어야 하므로 '출력 크기'는 파츠의 분할을 최소화시켜 안정성을 확보하였다. '재료의 수축성'은 형태의 오차를 최소화시켜 심미성 및 제작성을 충족시켰으며 마지막으로 '출력 각도'는 출력물의 품질을 향상시켜 다양한 출력 각도를 통해 효율적이고 구조적 안정성이 있는 각도를 선정함으로써 연구결과에 대한 검증과 적용 방안에 대해 제시하였다.

3D 프린팅 센서 연구 동향 소개-전왜성 변형/로드셀 센서 중심으로 (A review of 3D printing technology for piezoresistive strain/loadcell sensors)

  • 조정훈;문현우;김성용;최백규;오광원;정관영;강인필
    • 센서학회지
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    • 제30권6호
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    • pp.388-394
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    • 2021
  • The conventional microelectromechanical system (MEMS) process has been used to fabricate sensors with high costs and high-volume productions. Emerging 3D printing can utilize various materials and quickly fabricate a product using low-cost equipment rather than traditional manufacturing processes. 3D printing also can produce the sensor using various materials and design its sensing structure with freely optimized shapes. Hence, 3D printing is expected to be a new technology that can produce sensors on-site and respond to on-demand demand by combining it with open platform technology. Therefore, this paper reviews three standard 3D printing technologies, such as Fused Deposition Modeling (FDM), Direct Ink Writing (DIW), and Digital Light Processing (DLP), which can apply to the sensor fabrication process. The review focuses on strain/load sensors having both sensing material features and structural features as well. NCPC (Nano Carbon Piezoresistive Composite) is also introduced as a promising 3D material due to its favorable sensing characteristics.

비정형 건축물의 외장재 제작 시공을 위한 3D 스캐닝에 의한 역 설계 프로세스 검토 (Review of Reverse Design Process for Freeform Envelope Using 3D Scanning)

  • 김성진;박성진;류한국
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2015년도 춘계 학술논문 발표대회
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    • pp.17-18
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    • 2015
  • In manufacturing industry, image scanning technique has made enormous progress in past decades. 3D models have been also very important to continuously monitor the related spatial information for freeform buildings. The process of shape making of 3D scanning is as follows: mesh surface segmentation, NURBS surface generation, and parametric solid model generation. We will review the process and applying process. Especially in the construction industry, 3D data collection by laser scanning has become an high quality 3D models. Therefore, in this research, we have an effort to review construction of reverse design process for freeform envelope using 3D scanning. The technology enables many 3D shape engineering and design parameterization of reverse engineering in the construction site.

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마찰전기 발전기의 전기 효율을 향상하기 위한 macroscale 패턴 제조 방식 연구 (A novel method for manufacturing macroscale patterns to enhance electrical efficiency by Triboelectric generator)

  • 양준호;이재영
    • 에너지공학
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    • 제29권1호
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    • pp.75-84
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    • 2020
  • 본 연구에서는 간단하면서, 효과적이고, 지속가능성이 높은 3차원 프린터를 활용한 마찰 전기 발전기 제작 방식을 소개하고자 합니다. 본 연구는 매크로 사이즈의 표면 패턴을 생성하는 방식으로써, 새롭게 소개되는 마찰전기 발전기 제작 방식입니다. 모든 실험은 특별히 제작된 test-bed에서 수행되었으며, test-bed는 마찰을 일으키는 무게와 빈도수, 상대 습도 등을 조정할 수 있는 실험 환경입니다. 추가적으로, 본 연구를 통하여 본연구진은 어떠한 공정을 거치지 않은 마찰전기 발전기에 비해 공정을 거친 마찰전기 발전기가 1.6배가량 전압의 성능이 향상된 것을 확인하였습니다. 기존의 마이크로 그리고 나노 사이즈의 패턴들과 비교하여 3차원 프린터를 활용한 본 연구의 방식은 제작이 훨씬 빠르고, 용이하며, 대량 생산에 적합한 방법이 될 수 있습니다.

조형가공기술을 이용한 인공지지체의 수산화나트륨 개질 효과 (Effect of Sodium Hydroxide Treatment on Scaffold by Solid Freeform Fabrication)

  • 박수아;이정복;김양은;김지은;권일근;이준희;김완두;김형근;김미은;이준식
    • 폴리머
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    • 제38권6호
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    • pp.815-819
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    • 2014
  • 조직공학에서의 인공지지체는 세포의 부착과 증식 및 분화가 잘 되어야 하고, 우수한 생체친화성 및 생분해성을 지녀야 한다. 다양한 인공지지체 제작 방법이 시도되어지고 있으며, 최근들어 3D 프린팅 기술을 이용한 방식이 활발하게 연구되어지고 있다. 폴리카프로락톤(polycaprolactone, PCL)은 낮은 녹는점을 가지고 있어 3D 프린팅하기에 우수한 생체적합 고분자 합성재료이다. 본 연구에서는 3D 프린팅 기술을 이용하여 3차원 PCL 인공지지체를 제작하였고, 지지체의 표면개질을 위해 수산화나트륨(NaOH)을 이용하였다. 표면개질된 인공지지체의 표면특성을 SEM으로 확인한 결과, 수산화나트륨을 처리한 PCL 인공지지체가 처리하지 않은 PCL 인공지지체에 비해 거칠기가 증가함을 보였으며, 접촉각 측정을 통해 친수성이 증가함을 확인하였다. In vitro 실험결과, 수산화나트륨을 처리한 PCL 인공지지체가 처리하지 않은 PCL 인공지지체에 비해 세포의 증식과 분화가 증가함을 보였고, 세포의 부착 모습은 균일하고 밀집된 형태로 부착됨을 확인하였다. 따라서 조형가공기술을 이용하여 수산화나트륨을 처리한 표면개질된 PCL 인공지지체를 제작하고 분석함으로써, 세포적합성을 통해 체내 인공지지체 개발 적용 가능성을 제시하였다.