• 제목/요약/키워드: 3D manufacturing

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툴 체인지 방식 멀티 노즐 3D프린터의 설계 및 제작 (Design and Fabrication of Tool Change Multi-nozzle FDM 3D Printer)

  • 석익현;박종규
    • 한국기계가공학회지
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    • 제20권2호
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    • pp.38-44
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    • 2021
  • To cater to the transition from single-color to multicolor/multi-material printing, this paper proposes a cartridge-replacing type multi-nozzle Fused Depositon Modeling(FDM) three-dimensional (3D) printer. In the test printing run, tool change failure/wobble/layer shift occurred. It was confirmed that improper support was the cause of this tool change failure. As a solution, spline and electromagnetic cartridges were designed. Wobble was caused by machine vibration and the motor stepping out. To minimize wobble, an additional Z-axis was installed, and the four-point bed leveling method was used instead of the three-point bed leveling method. The occurrence of layer shift was ascribed to the eccentricity of the Z-axis lead screw. Therefore, slit coupler was replaced with an Oldham type. In addition to the mechanical supplementation, the control environment was integrated to prevent accidents and signal errors due to wire connections. Before the final test printing run, a rectifier circuit was added to the motor to secure precise control stability. The final test printing run confirmed that the wobble/layer shift phenomenon was minimized, and the maximum error between layers was reduced to 0.05.

PBF 방식 금속 3D프린터로 제작된 환경DNA 필터 케이스의 내부 형상이 포집 성능에 미치는 영향 (Effect of the Internal Shape of eDNA Filter Case made by the PBF method Metal 3D Printer on Water Sampling Performance)

  • 이승민;박세현;곽인실;김형호;곽태수
    • 한국기계가공학회지
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    • 제20권8호
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    • pp.74-79
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    • 2021
  • This study focuses on designing a filter case using a water pump for application in eDNA filtering systems. Filter cases, channel type and net type were designed based on the flow field and made using a 3D printer for metal. Flow analysis was conducted for each filter case, and the results were consistent with the pressure experiment results. Furthermore, the water sampling performance test showed that the channel-type filter case exhibited a high flow rate and low pressure through the filter. The eDNA extraction experiment showed that the channel type exhibited improved capture ability compared to the net type.

프랙탈 기하학을 적용한 프린팅 주얼리 디자인 3D 특성 (A Study on the Characteristics of 3D Printing Jewelry Design Utilizing with Fractal Geometry)

  • 최경희
    • 패션비즈니스
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    • 제21권5호
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    • pp.136-150
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    • 2017
  • 3D printing has grown tremendously as the most noteworthy new technology in the manufacturing industries. In addition, the rapid development of computer science technology with 3D printing has created a new paradigm called Fractal Geometry, or a new form of digital art. This study explores the formative characteristics of 3D printing jewelry based on presentation of fractal geometry by classification of 3D printing jewelry's morphological types that except for producible shape with traditional mold manufacturing methods. The results of the study are as follows. The morphological characteristics of 3D printed jewelry are divided into their constitutive shapes by the repetition of the unit. The organic shape determined by superposition or overlapping, the systematic shape by distortion caused by distortion, and the variation in scaling by scaling. The formative characteristics, which are drawn from a study on the shape expression of 3D printed jewelry design using fractal geometry, consist of continuity, geometrical characteristics, and exaggeration. Continuity creates a new and self-assigned new space through a recursive structure through a cyclic structure that is formed along a single directional basis. The geometry of the geometry forms a three-dimensional and constructive structure comprised of the same size and structure of the same sized unit under the mathematical order of the geometry of Fractal's geometry. Exaggeration demonstrates the informal beauty and the maximization of the shape by expanding the scaling or superposition of a unit, by scaling the scale or he distortion of the units.

3D 프린팅으로 제조한 알루미늄 합금의 크로메이트 코팅 (Chromate Conversion Coating on 3D Printed Aluminum Alloys)

  • 신홍식;김효태;김기승;최혜윤
    • 한국기계가공학회지
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    • 제21권2호
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    • pp.109-115
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    • 2022
  • The demand for metal 3D printing technology is increasing in various industries. The materials commonly used for metal 3D printing include aluminum alloys, titanium alloys, and stainless steel. In particular, for applications in the aviation and defense industry, aluminum alloy 3D printing parts are being produced. To improve the corrosion resistance in the 3D printed aluminum alloy outputs, a post-treatment process, such as chromate coating, should be applied. However, powdered materials, such as AlSi7Mg and AlSi10Mg, used for 3D printing, have a high silicon content; therefore, a suitable pretreatment is required for chromate coating. In the desmut step of the pretreatment process, the chromate coating can be formed only when a smut composed of silicon compounds or oxides is effectively removed. In this study, suitable desmut solutions for 3D printed AlSi7Mg and AlSi10Mg materials with high silicon contents were presented, and the chromate coating properties were studied accordingly. The smut removal effect was confirmed using an aqueous desmut solution composed of sulfuric, nitric, and hydrofluoric acids. Thus, a chromate coating was successfully formed. The surfaces of the aluminum alloys after desmut and chromate coating were analyzed using SEM and EDS.

바이오화학공학에서 3D 바이오프린팅 기술 (3D Bioprinting Technology in Biochemical Engineering)

  • 엄태윤
    • Korean Chemical Engineering Research
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    • 제54권3호
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    • pp.285-292
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    • 2016
  • 삼차원 프린팅(3D printing) 기술은 공학, 제조업, 교육, 예술, 그리고 바이오의학 같은 다양한 분야에 활용되고 있는 혁신적 기술이다. 프린팅 기술, 재료/생화학물질을 포함한 최근 기술의 진보는 생체적합성 물질, 세포, 지지체 성분의 3D 프린팅으로 복잡한 3D 기능성 조직과 장기를 제작할 수 있는 가능성을 보여주고 있다. 3D 바이오프린팅 기술은 신약 개발, 독성 연구를 위한 조직 모델의 제작에도 활용되고 있다. 3D 바이오프린팅 기술은 공학, 생체재료과학, 세포생물학, 생화학, 물리, 의학 같은 분야의 통섭이 필요한 연구 분야이다.

3D 프린팅으로 제작된 AlCrFeNi 고엔트로피 합금의 분말 입도에 따른 특성 분석 (A Study on Powder Size Dependence of Additive Manufactured AlCrFeNi HEA on Its Microstructure and Mechanical Properties)

  • 최종우;박혜진;강결찬;정민섭;오기태;홍성환;김현길;김기범
    • 한국분말재료학회지
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    • 제29권1호
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    • pp.22-27
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    • 2022
  • Conventionally, metal materials are produced by subtractive manufacturing followed by melting. However, there has been an increasing interest in additive manufacturing, especially metal 3D printing technology, which is relatively inexpensive because of the absence of complicated processing steps. In this study, we focus on the effect of varying powder size on the synthesis quality, and suggest optimum process conditions for the preparation of AlCrFeNi high-entropy alloy powder. The SEM image of the as-fabricated specimens show countless, fine, as-synthesized powders. Furthermore, we have examined the phase and microstructure before and after 3D printing, and found that there are no noticeable changes in the phase or microstructure. However, it was determined that the larger the powder size, the better the Vickers hardness of the material. This study sheds light on the optimization of process conditions in the metal 3D printing field.

숙녀복 봉제업계 실태 연구(I) - 생산시스템을 중심으로 - (A Study on Women's Wears Manufacturing Industries (I) - Focused on Production System -)

  • 어미경;손희순;김정훈
    • 패션비즈니스
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    • 제1권1호
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    • pp.99-109
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    • 1997
  • The purpose of this study is to survey the conditions of women's wears manufacturing industries and finds out their qualitative problems and suggests the solutions to help women's wears manufacturing industries adapting themselves well to the fashion industries which is being individualized, high profiled and differentiated and thus helpes them to produce the competitive commodities through high-qualities and technological improvements. For this purpose, I had sampled the factories which located in Seoul and Kyunggido areas and produced women's apparels for domestic consumers. The questionnaires for this survey were designed by interviewing the representatives of 31 women's wears manufacturing industries, while the collected data were processed using the SAS statistical program for frequency, percentage, chi-square test, t-test. The results of the survey can be summarized as follows; 1. It was found that women's wears manufacturing industries were getting smaller scale or pettier in terms of capital, number of employees or scale of factory. 2. The number of the employees is getting decrease every year, which is posed as most serious problems of the surveyed manufacturer. Such a decrease of employees may be attributable to the fact that women's wears manufacturing industries are regarded as one of 3D businesses and therefore the employees leave their workspaces for more rewarding service industries. 3. It was found that women's wears manufacturing industries relied on more recontracts than self-productions. In 1995, 83.7% of their productions were out of recontracts, and this rate is getting increase. 4. 51.6% of the surveyed manufacturer operate by straight line system or other types of line system, while 48.4% of the remaining managed a pair system. 5. As a result of surveying the perspective of women's wears manufacturing industries into the 21 st century is as followed. 41.9% of them were optimistic, and 25.8% were pessimistic about their futures.

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3D 프린터의 챔버 내부온도 변화에 대한 연구 (The Basic Study of Internal Temperature Variation in a 3D Printer(FDM-type) Chamber)

  • 신근식;권현규;강용구
    • 한국기계가공학회지
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    • 제18권3호
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    • pp.33-40
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    • 2019
  • FDM 3D printers have become widespread, and investment in the 3D printer industry is increasing. Therefore, many 3D printers are released and the functions of products are emphasized. However, to lower unit prices, open-type 3D printers are sold in kit form, and their performance is very low. If the 3D printer has many heat sources and is sealed, there is the possibility that the main accessories (the main board, power supply, and motor) will be damaged by trapped heat. At the same time, if the ambient temperature is low due to the properties of the material, the output quality deteriorates. In this study, we analyzed the temperature rise of the main accessories and the quality of the output by the heat bed when a chamber was added to an open-type 3D printer. We also compared the quality of the output due to the air flow with the temperature rise of the main accessories. Moreover, we found the optimal value. As a result of the quality analysis, it was finally confirmed that the case with the chamber at $95^{\circ}C$ was the best for the printing condition. In addition, in the absence of the chamber, the bending of the specimen was found to be large, and in the case of the chamber, the degree of bending was slightly decreased by 0.05 mm.

다중 슬릿 구조화 광원을 이용한 곡판 측정장치 개발 (Development of a Measurement System for Curved Ship Hull Plates with Multi-Slit Structured Light)

  • 이현호;이돈진;허만주
    • 한국정밀공학회지
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    • 제30권3호
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    • pp.292-299
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    • 2013
  • The measurement in the manufacturing process of curved ship hull plates still depends on wooden templates as a standard instrument. The metrology-enabled automation in the shipbuilding process has been challenged instead of line measurement with wooden templates. The developed measurement system consists of a CCD camera, multiple structured laser sources and 3-DOF motion device. The system carries out measurement of curved profiles for large scale plates by an optical triangulation method. The results of experiment conducted in a manufacturing shop demonstrate the accurate and robust performance.