• 제목/요약/키워드: 3D finite element modeling

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3점 언더레일 슬라이드의 롤포밍 공정에 대한 성형해석연구 (A Study on Forming Analysis for the Roll Forming Process of 3 Point Under Rail)

  • 정동원;박상후;정지현
    • 동력기계공학회지
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    • 제16권6호
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    • pp.52-58
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    • 2012
  • Roll forming process is one of the most widely used processes in the world for forming metals such as a furniture drawer guide or an up and down slide guide. It can manufacture goods of the uniform cross section on a large scale throughout the continuous processing. In the domestic design and manufacture, roll forming process for production is taking most of the method of 2-point under rail slide. However, this method is vulnerable to the structural strength and stiffness is not suitable for high load conditions. Therefore, through systematic study of high load, low noise 3-point ball type of under rail slide its own design and manufacturing technology is the need to build. In this paper, to make center member of 3-point ball-type under rail slide for the refrigerator doors, the roll forming modeling and simulation are performed. Tensile test is performed about SCP-1 1/2H for determine the mechanical properties of materials. Modeling and simulation of roll forming is used MSC.MARC software of a dedicated analysis program used by rigid plastic finite element method. Interference between the roll and the final shape are predicted from the results of the simulation.

3차원 흐름 모델링시스템(FEMOS)을 이용한 아산만 조류모의 (Numerical Simulation of Tidal Currents of Asan Bay Using Three-Dimensional Flow Modeling System(FEMOS))

  • 정태성;김성곤;강시환
    • 한국해안해양공학회지
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    • 제14권2호
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    • pp.151-160
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    • 2002
  • 3차원 흐름 모델링시스템 FEMOS를 개발하고, 아산만 조류분포를 모의하였다. 개발된 시스템은 조간대 모의를 할 수 있으며, 수치해석방법으로 유한요소법을 사용하여 격자형성이 자유스러우며, 복잡한 해안선을 효과적으로 나타낼 수 있다. 넓은 조간대와 큰 조차, 얕은 수심을 가진 아산만의 조류분포 모의에 시스템을 적용한 결과, 모의결과는 장기간의 중층에서 유속변화, 층별 유속의 시간변화와 일치하는 양호한 계산결과를 보였다. 아산항 건설 전·후 조류 계산결과에 기초하여 산정한 바닥마찰응력 분포 변화를 수심변화 관측결과와 비교한 결과, 마찰음력이 증가하는 곳에서는 침식으로 수심이 깊어지고, 감소하는 곳에서는 퇴적으로 수심이 얕아지고 있음을 확인할 수 있었다. 개발된 본 모델링시스템은 그 적용성이 입증됨에 따라 복잡한 해안선과 지형을 가진 연안해역의 해수유동 연구에 널리 활용될 수 있을 것이다.

스퍼 기어의 FEM 해석 및 IRT 기법을 적용한 건전성 평가 (Integrity Evaluation By IRT Technique And FEM Analysis of Spur Gear)

  • 노치성;정윤수;이경일;김재열
    • Tribology and Lubricants
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    • 제32권4호
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    • pp.113-118
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    • 2016
  • As an economic, high quality, and highly reliable gear with low noise and low vibration is demanded, an overall finite element analysis regarding a gear is required. Also, an infrared thermography test, which is a quantitative testing technique, is demanded for safety and longer lifespan of gear products. In order to manufacture a gear product or to determine safety of a gear being used, it is necessary to precisely determine ingredients of a material constituting a gear and detect any internal defect. This study aims to realize a design that minimizes the spur gear displacement with respect to power during its rotation and ensures the spur gear control capacity by using a 3D model and the midasNFX program. This facilitates the assessment of the possibility of cracking by evaluating the stress intensity and focusing on the integrity of the spur gear. We prepare the specimen of the spur gear based on the possibility of cranking as per the result of the structural interpretation from an infrared ray thermal measuring technique. After cooling the spur gear, we perform experiments using thermography and halogen lamps and analyze the temperature data according to the results of the experiment. In the experiment which we use thermography after cooling, we find a rise in the temperature of the room. As a result, the defective part show temperatures lower than their surroundings while the normal parts have temperatures higher than the defective parts. Therefore, it possible to precisely identify defective part owing to its low temperature.

도시개발 영역 고정밀 공간지반모델의 지진 시 액상화 재해 및 지반 취약성 평가 활용 (Application into Assessment of Liquefaction Hazard and Geotechnical Vulnerability During Earthquake with High-Precision Spatial-Ground Model for a City Development Area)

  • 김한샘;선창국;하익수
    • 한국지진공학회논문집
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    • 제27권5호
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    • pp.221-230
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    • 2023
  • This study proposes a methodology for assessing seismic liquefaction hazard by implementing high-resolution three-dimensional (3D) ground models with high-density/high-precision site investigation data acquired in an area of interest, which would be linked to geotechnical numerical analysis tools. It is possible to estimate the vulnerability of earthquake-induced geotechnical phenomena (ground motion amplification, liquefaction, landslide, etc.) and their triggering complex disasters across an area for urban development with several stages of high-density datasets. In this study, the spatial-ground models for city development were built with a 3D high-precision grid of 5 m × 5 m × 1 m by applying geostatistic methods. Finally, after comparing each prediction error, the geotechnical model from the Gaussian sequential simulation is selected to assess earthquake-induced geotechnical hazards. In particular, with seven independent input earthquake motions, liquefaction analysis with finite element analyses and hazard mappings with LPI and LSN are performed reliably based on the spatial geotechnical models in the study area. Furthermore, various phenomena and parameters, including settlement in the city planning area, are assessed in terms of geotechnical vulnerability also based on the high-resolution spatial-ground modeling. This case study on the high-precision 3D ground model-based zonations in the area of interest verifies the usefulness in assessing spatially earthquake-induced hazards and geotechnical vulnerability and their decision-making support.

물리탐사 기법들의 화학공법 모니터링 적용성 분석 (An Analysis on Applicability of Geophysical Exploration Methods to Monitoring Polymer-flooding)

  • 천세욱;박찬호;구본진;남명진;손정술
    • 지구물리와물리탐사
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    • 제18권3호
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    • pp.143-153
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    • 2015
  • 탄화수소 생산에서 화학공법은 폴리머 용액을 저류층에 주입함으로써 탄화수소의 생산량을 증대시키는 방법이다. 화학공법의 유용성을 파악하기 위해서는 저류층 내 폴리머 용액의 거동 양상을 모니터링하는 것이 매우 중요하다. 저류층 내 폴리머 용액과 유체 변화에 대한 모니터링의 가능성을 확인하기 위해, 저류층을 구성하고 있는 암석 및 유체의 종류, 포화도 등의 매개변수에 따른 탄성파 및 전기비저항 암석물리모델을 구성하고, 폴리머 주입에 따른 탄성파 및 EM 토모그래피의 반응을 계산하였다. 특히 전기비저항 암석물리모델 구성에서는 순수사암, 셰일질 사암, 사암셰일박리층 3가지의 서로 다른 저류층 암석을 고려하였다. 폴리머 용액의 농도는 가장 일반적으로 이용되는 2 wt%로 하고 담수를 이용한 경우와 염수를 이용한 경우로 나누어 분석하였다. 더 나아가, 화학공법에 대한 중성자검층 민감도 분석을 수행하였다. 이 논문에서 다루는 기법들은 탄화수소 저류층뿐만 아니라 지열 저류층 등의 모니터링에 있어서도 중요하게 적용될 것이다.

3차원 유한요소 모형를 이용한 줄눈 콘크리트포장 하중전달의 민감도 분석 (Sensitivity Analysis of Load Trunsfer of Jointed Concrete Pavements Using 3-D Finite Element Model)

  • 썬런쥬안;임진선;정진훈
    • 한국도로학회논문집
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    • 제10권2호
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    • pp.145-157
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    • 2008
  • 하중전달효율은 다웰이 설치되었거나 설치되지 않은 콘크리트포장 줄눈의 구조적 성능을 나타내기 위해 사용된다. ABAQUS 소프트웨어를 사용한 줄눈 콘크리트장의 3차원 모형이 본 연구를 통하여 구축되었다. 기층과 노상이 접착되어 구성된 하부층 위에 3개의 슬래브가 놓였으며, 스프링 요소를 사용하여 인접한 슬래브를 줄눈에서 연결하였다. 콘크리트포장의 다양한 줄눈강성을 모사하기 위하여 다양한 값의 스프링 상수를 입력값으로 사용하여 그 관계를 조사하였으며, 스프링 상수가 커질수록 줄눈의 하중전달효율이 증가하는 것으로 나타났다. 슬래브와 기증의 다양한 탄성계수와 두께를 사용하여 슬래브의 거동과 하중전달효율에 미치는 재료물성과 기하학적 형상의 영향을 분석하였다. 그 결과 노상의 탄성계수는 기층의 탄성계수와 슬래브 및 기층의 두께보다 더 큰 영향을 미치는 것으로 나타났다. 또한 양 또는 영의 온도구배에서보다는 음의 온도구배에서 슬래브의 거동과 하중 전단효율이 더 민감 하게 변화하였으며, 낮은 강성의 줄눈은 슬래브의 온도구배에 더 민감한 것으로 나타났다.

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정지 유체 내에 있는 회전시료조사대의 진동해석 및 지지부의 응력해석 (Vibration Analysis of Rotary Specimen Rack (RSR) in a Still Fluid and Stress Analysis of Clamp Part of RSR)

  • 김성균;이동규;이근우;정운수;박진호
    • 에너지공학
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    • 제12권1호
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    • pp.23-28
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    • 2003
  • 본 논문에서는 ANSYS 소프트웨어를 사용하여 회전시료조사대의 진동특성을 공기중 및 수중에서 평가하였다. 수중에서 진동해석에서 사용된 추가질량은 Blevins가 제시한 수식을 이용하여 계산하였다. 본 논문에서 제시한 결과의 타당성을 확인하기 위하여 구해진 결과는 이론적인 식을 사용해 구한 결과와 비교하였다. 유체의 추가질량 효과 때문에 회전시료조사대의 고유진동수는 공기 중에서 보다 수중에서 낮아짐을 확인할 수 있었다. 그리고 회전시료조사대의 고정에 필요한 클램프를 설계하기 위하여 클램프의 압력에 대한 회전시료조사대의 등가응력 및 변위를 계산하였다.

밀리부품 성형해석을 통한 Micro-Former의 거동해석 (Structural analysis of the Micro-Former based on results from the forming analysis for milli components)

  • 윤종헌;허훈;김승수;최태훈;나경환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 춘계학술대회 논문집
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    • pp.118-121
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    • 2004
  • Manufacturing process for milli components has recently gained researcher's focus with the increasing tendency toward highly integrated and micro-scaled parts for electronic devices. The milli-components cannot be formed by the conventional manufacturing process since the parts require higher dimensional accuracy than the conventional ones. In order to enhance the forming accuracy and productivity, various forming procedures proposed and studied by many researchers. In this paper, forming analysis of milli-components has been studied with a new micro-former. In modeling of progressive dies, multi-stage forming sequence has been analyzed with finite element analysis by LS-DYNA3D. The analysis proposes the sequential die and part shapes with the corresponding punch force and dimensional accuracy. The analysis also considers the effect of elastic dies on the dimensional accuracy of the formed parts. The analysis result demonstrates that the elastic analysis in the milli-forming process is indispensable fur accurate forming analysis. The analysis procedure in the paper will provide good information in design of a new micro-former and milli-component.

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Experimental and analytical studies on one-way concrete slabs reinforced with GFRP molded gratings

  • Mehrdad, Shokrieh Mahmood;Mohammad, Heidari-Rarani
    • Steel and Composite Structures
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    • 제9권6호
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    • pp.569-584
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    • 2009
  • Corrosion of steel rebars in bridge decks which are faced to harsh conditions, is a common problem in construction industries due to the porosity of concrete. In this research, the behavior of one-way concrete slabs reinforced with Glass fiber reinforced polymer (GFRP) molded grating is investigated both theoretically and experimentally. In the analytical method, a closed-form solution for load-deflection behavior of a slab under four-point bending condition is developed by considering a concrete slab as an orthotropic plate and defining stiffness coefficients in principal directions. The available formulation for concrete reinforced with steel is expanded for concrete reinforced with GFRP molded grating to predict ultimate failure load. In finite element modeling, an exact nonlinear behavior of concrete along with a 3-D failure criterion for cracking and crushing are considered in order to estimate the ultimate failure load and the initial cracking load. Eight concrete slabs reinforced with steel and GFRP grating in various thicknesses are also tested to verify the results. The obtained results from the models and experiments are relatively satisfactory.

Cellular Phone 및 IMT-2000용 초정밀 사각 밧데리 케이스 성형공정 해석 (FE Analysis of The Forming Process of The High Precision Rectangular Battery Case used in Cellular Phone and IMT-2000)

  • 김홍주;구태완;강범수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 추계학술대회논문집A
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    • pp.778-782
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    • 2000
  • Deep drawing and ironing are the major process used today in manufacturing of battery case used in cellular phone and IMT-2000 from aluminum. The same technology is utilized in manufacturing of steel or aluminum rectangular cans for components of medical instrument, portable PC, walkman and so on. Most of these processes require multi-stage ironing following the deep drawing and redrawing processes. The practical aspects of this technology are well known and gained through extensive experiment and production know-how. However, the fundamental aspects of theses processes are relatively less known. Thus, it is expected that process simulations using FEM techniques would provide additional detailed information that could be utilized to improve the process condition. This paper illustrates the application of process modeling to deep drawing and redrawing operations with the cellular phone and IMT-2000. A commercially avaliable finite element code LS-DYNA3D was used to simulate deep drawing and redrawing operations.

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