• Journal of Advanced Marine Engineering and Technology
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• v.35 no.2
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• pp.244-251
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• 2011

Pipe rolling process using the planetary rolling mill for AISI 304 stainless steel has been studied by using finite element method. Mannesmann method using three-roll is applied to this rolling process. Commonly, rolling process has started from the cold working and finished to the hot working. This rolling process has more advantage that make reduction of process and cost than existing extrusion process. This process includes various and complex process parameters. Each of the process parameters affects forming result. Therefore, all of the process parameters should be considered in FEA. In this study, possibility and productivity of forming pipe for AISI 304 stainless steel had been investigated. Also, preheating process and variations of rotation velocity and product thickness were considered in FEA. Rolling process for AISI 304 stainless steel pipe was successfully simulated and it should be useful to determine optimal rolling condition.

• Journal of the Korean Ceramic Society
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• v.30 no.2
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• pp.139-147
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• 1993

Two sheets of high strength cement paste using ordinary Portland cement and water soluble polymer (polyacrylamide) were made by kneading with a twin roll mill. A carbon fiber layer out between two sheet of the cement paste, and then carbon fiber reinforced high strength cement composites were prepared by pressing them. The mechanical properties of the composites were investigated through the observation of the microstructure and the application of fracture mechanics. When the carbon fiber was added with 0.2 and 0.3wt% to the composites the flexural strength and Young's modulus were about 110∼116MPa and 74∼77GPa respectively, and critical stress intensity was about 3.14MPam1/2. It can be considered that the strength improvement of high strength cement fiber composites may be due to the removal of macropores and the increase of various fracture toughness effects; grain bridging, frictional interlocking, polymer fibril bridging and fiber bridging.

• 제어로봇시스템학회:학술대회논문집
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• 2002.10a
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• pp.66.5-66
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• 2002

Flatness of strip at aluminum cold rolling is one of the important quality parameters of rolled products. The reasons for this are perhaps obvious: for many of the end uses, subsequent processing requires a flat product poor flatness on-line can lead to reduced running speeds and hence to lower production levels. Amongst the reasons for lower running speeds is the increased risk of strip breaks. The Alcan Ulsan plant developed an automatic flatness control system on conventional four high mills for a year. This system compose of three parts as Intel RMX 3.3 operating system, advanced techniques, and flatness error analysis system. Strip flatness be measured by air bearing roll, passing the s...

• Transactions of Materials Processing
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• v.26 no.4
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• pp.228-233
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• 2017

In flat rolling mills, demands for precise process set-up and control are increasing than ever before. Consequently, it is imperative to establish a novel approach, which would provide valuable information regarding the detailed aspects of deformation behavior of the strip, and rolls during rolling. In this paper, we present a finite element (FE) approach for 3-D coupled analysis of the elastic-plastic deformation of the strip and the elastic deformation of rolls in the roll-stack of a mill stand.

• Composites Research
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• v.28 no.3
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• pp.124-129
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• 2015

CNT and GNP have several excellent mechanical properties including, high strength, Young's modulus, thermal conductivity, corrosion resistance, electronic shielding and so on. In this study, CF/CNT, GNP/epoxy composites were manufactured by varying the CNT weight ratio at 2wt% and 3wt%, GNP weight ratio at 0.5wt% and 1 wt%. The composites were manufactured by mechanical method (3-roll-mill). Tensile, impact and wear tests were performed according to ASTM standards D638, D256 and D3181 respectively. The results showed that, CF/GNP0.5 wt%/epoxy composites gave good mechanical property in all composites, e.g., tensile strength, impact and were resistance.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.10a
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• pp.333-336
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• 2008

The groove rolling is a process that transforms the bloom or billet into a shape with circular section through a series of rolling. Inhibition of surface defect generation in groove rolling is a matter of great importance and therefore many research groups proposed a lot of models to find the location of surface defect initiation. In this study, we propose a model for maximum shear stress ratio over equivalent strain to catch the location of surface defect onset. This model is coupled with element removing method and applied to box groove rolling of POSCO No. 3 Rod Mill. Results show that proposed model in this study can find the location of surface defect initiation during groove rolling when finite element analysis results is compared with experiments. The proposed criterion has been applied successfully to design roll grooves which inhibits the generation of surface defect.

• Journal of Korea Foundry Society
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• v.14 no.3
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• pp.267-273
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• 1994

The structure of austempered ductile cast iron, called ADI, consists of graphite, retained austenite, and bainite. The bainite component of them is considered a useful structure for exriting materials for roll of rolling mill. Therefore, the ADI can be considered applicable to material for rolling contact element. The diverse tests, such as rolling contact friction test, impact test, and X-ray reflection test, were carried out to investigate the possibility of it`s application. The result of this study showed that the expected fact was confirmed. The specimen showed that the best performance had the structure of the low bainite containing the stable retained austenite of about 20%.

• Proceedings of the Korean Society for Agricultural Machinery Conference
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• 1999.07a
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• pp.234-239
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• 1999

고추는 대부분 건고추를 굵은 고춧가루, 보통 고춧가루, 고운 고춧가루로 분쇄하여 김치류, 고추장 등의 발효식품과 양념류에 주로 사용되고 있으며, 국민 일인당 연간 소비량은 고춧가루를 기준으로 2.5kg, 건고추를 기준으로 3.5kg에 이르고 있다. 건고추를 가루로 분쇄하는 방법은 종래 절구로 찧어 빻는 방법에서 생산성을 높이기 위하여 1960년대 중반부터 국내 특유의 압축식 롤 밀(Roll Mill)형태의 분쇄방법으로 전환되었으며, 구미의 햄머 밀이나 디스크 밀에 의한 분쇄방법과는 차이가 있다. 이것은 소비형태에 의한 차이로서 우리는 발효식품의 숙성을 위하여 고춧가루의 수축복원력을 향상시키는 방법으로 고추과피의 섬유질을 압축력과 전단력을 이용하여 분쇄하는 형태인 반면에, 구미에서는 고춧가루를 단순히 조미향신료의 첨가제로 사용하는 차이점 때문이다. (중략)

• Transactions of Materials Processing
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• v.25 no.1
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• pp.56-60
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• 2016

Precise prediction and control of the strip profile is crucial for automatic process set-up and operation of a hot strip mill. In the current study, we present the effect of post-deformation on the steady-state strip profile. The process was simulated by a 3-D elastic-plastic finite element (FE) analysis. Comparisons are made between the strip profile measured at the roll exit and the steady-state strip profile. The results raised an issue with regard to the importance of taking into account the effect of post-deformation.

• Transactions of Materials Processing
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• v.17 no.8
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• pp.607-612
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• 2008

The groove rolling is a process that transforms the bloom or billet into a shape with circular section through a series of rolling. Inhibition of surface defect generation in groove rolling is a matter of great importance and therefore many research groups proposed a lot of models to find the location of surface defect initiation. In this study, we propose a model for maximum shear stress ratio over equivalent strain to catch the location of surface defect onset. This model is coupled with element removing method and applied to box groove rolling of POSCO No.3 Rod Mill. Results show that proposed model in this study can find the location of surface defect initiation during groove rolling when finite element analysis results is compared with experiments. The proposed criterion has been applied successfully to design roll grooves which inhibit the generation of surface defect.