• 소성∙가공
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• 제9권3호
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• pp.304-312
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• 2000

An inverse finite element approach is employed to efficiently design the optimum blank shape and intermediate shapes from the desired final shape in multi-stage elliptic cup drawing processes. The multi-stage deep-drawing process is difficult to design with the conventional finite element analysis since the process is very complicate with the conventional finite element analysis since the process is very complicated with intermediate shapes and the numerical analysis undergoes the convergence problem even with tremendous computing time. The elliptic cup drawing process needs much effort to design sine it requires full three-dimensional analysis. The inverse analysis is able to omit all complicated and tedious analysis procedures for the optimum process design. In this paper, the finite element inverse analysis provides the thickness strain distribution of each intermediate shape through the multi-stage analysis. The multi-stage analysis deals with the convergence among intermediate shapes and the corresponding sliding constraint surfaces that are described by the analytic function of merged-arc type surfaces.

• 소성∙가공
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• 제8권6호
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• pp.591-603
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• 1999

A computer-aided process planning system for rotationally symmetric deep drawing products has been developed. The application for non-axisymmetric components, however, has been reported yet. Therefore, this study investigates process sequence design in deep drawing process and constructs a computer-aided process planning system for non-axisymmetric motor frame products with elliptical shape. The system developed consists of three modules. The first one os a 3-dimensional modeling module to calculate surface area for non-axisymmetric products. The second one is a blank design module that creates an oval-shaped blank with the identical surface area. The third one is a process planning module based on production rules that play the best important roles in an expert system for manufacturing. The production rules are generated and upgraded by interviewing with field engineers. Especially, drawing coefficient, punch and die radii are considered as main design parameters. The constructed system for elliptical deep drawing products would be very useful to reduce lead time and improve accuracy for production.

• 소성∙가공
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• 제12권3호
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• pp.236-243
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• 2003

Maintaining the required dimensional accuracy after springback becomes the main concern of sheet-forming die designers when formability is secured through beforehand tryouts. As a part to build guidelines for springback control in automobile frame forming, experiments are carried out to show the effects of process parameters, such as holding force, blank size, and lubrication, on corner angles of channels formed by U-bending or by square-cup drawing and trimming. The results predicted by a commercial FE package were compared with the experiment and the current limitations on springback evaluation were closely discussed.

• 대한공업교육학회지
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• 제33권2호
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• pp.259-272
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• 2008

목형의 곡면을 수작업으로 제작할 때 많은 경험이 있다 하더라도 정확한 곡면 형상, 좌우대칭 등의 작업에는 상당한 어려움이 따른다. 기계를 사용한 단순한 2차원 목형은 NC 프로그램을 작성하여 간단히 가공할 수 있지만, 복잡한 곡면 형상의 가공은 3차원 CAM s/w, 공구, 재료 등 다양한 변수가 따르기에 축척된 많은 데이터를 필요로 한다. 3차원 곡면 가공 제품 중 제품의 설계 및 디자인 s/w가 다르다면, 데이터의 호환 및 가공 시스템을 구성하기에는 더더욱 어려움이 따른다. 최근 레저에 대한 관심이 증가함에 따라 레저보트 업체에서는 수작업 대신 레저장비에 대한 소비자의 디자인 및 설계제작 요구에 대응하기 위해서 가공 자동화 및 정밀도 향상을 위하여 CAD/CAM 시스템을 이용한 3차원 모델링 및 CNC 공작기계를 사용한 새로운 개념의 플러그 제작 자동화 기술 개발이 필요하게 되었다. 따라서 본 연구는 수작업으로 제작하던 레저보트의 목형을 정밀도와 생산성 향상을 위하여 디자인을 강조한 3차원 디자인 s/w로 디자인하고, 이 디자인 한 데이터를 이용하여 3차원 CAM s/w에서 모델링 한 후, 가공 데이터를 산출하여 정밀가공기계인 머시닝센터로 가공하고자 하는 것이다. 이 연구 결과를 바탕으로 전문계 고교에서도 CAD 및 단순 가공 기술교육에서 벗어나 다양한 디자인으로 된 곡면 가공 수요자의 요구에 대응하기 위한 3차원 모델링과 3차원 정밀 가공 시스템의 교육 및 개발에 도움이 되었으면 한다. 본 연구는 선박의 하단부인 헐(Hull)의 목형인 플러그(plug)를 가공하기 위하여 플러그의 재료, 2차원 도면 형상을 3차원 형상으로의 모델링, 3차원 디자인 모델링, 가공을 위한 CAM, CNC 공작기계를 이용한 가공 기술 등 여러 가지 융합되고 복합적인 기술인 CAD/CAM 시스템을 활용한 모델링 및 플러그 가공 기술을 개발하는 것이다. 학생들에게는 기술개발의 중요성을, 업체에게는 생산성 향상이 주목적이다.

• 한국컴퓨터그래픽스학회논문지
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• 제24권3호
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• pp.101-109
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• 2018

최근 가상 현실 및 증강 현실 기술의 발달로 다양한 형태의 기술이 제안되고 발전되고 있다. 특히 가상의 학습공간이나 가상의 건축 공간들을 위한 기술로서 원하는 형태의 그림을 그릴 수 있는 가상 드로잉 툴은 필수적인 요소 중 하나로 볼 수 있다. 기존의 래스터 기반 드로잉 알고리즘은 공간 이동이 잦은 가상 현실에서는 부적합 할 수 있는데, 가상 현실의 특성상 근접하거나 멀어지는 경우가 많기 때문이다. 본 논문에서는 연필 및 에어브러시의 물리적인 특성을 고려하여 실제 결과와 흡사하면서도 확대 및 축소에 강건한 가상의 드로잉 툴 렌더링 알고리즘을 제안한다. 캔버스로부터의 거리, 분사되는 잉크의 양, 움직이는 속도, 마찰력, 압력 등을 고려한다. 드로잉의 기본 단위는 정사각형 패치이며 각 패치는 슈도 랜덤값을 기반으로 하는 입자 형태의 이미지를 가진다. 이러한 입자 패치는 슈도 랜덤 식을 사용하고 매 프레임 마다 재 생성되기 때문에 확대 축소 시 깨짐 현상이 발생하지 않는다. 제안된 알고리즘은 2차원 환경 및 가상 현실 환경에 구현되었다. 2차원 환경은 안드로이드 기반 스마트폰에서 구현하였으며 가상 현실 환경은 언리얼 엔진 4를 사용하여 구현하였다. 구현 결과 확대 축소 시에도 이질감 없이 원래의 질감을 유지하는 렌더링 결과를 얻을 수 있었다.

• 한국전산구조공학회:학술대회논문집
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• 한국전산구조공학회 2008년도 정기 학술대회
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• pp.429-434
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• 2008

The objective of this paper is to introduce a project on developing Finish Drawing Automation System. The system aims to improve efficiency of the BIM-based estimation, which is realized by automatic derivation of three-dimensional geometry models of the finish details. First, overall workload differences between the drawing-based estimation methods and the BIM-based methods are analyzed. Second, an automated finish detail design method is proposed as a time-saving measure for the BIM-based estimation, as manual modeling accounts for the most time spent in the model-based estimation process. Finally, the proposed system is evaluated using a case of washboard design.

• 소성∙가공
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• 제24권3호
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• pp.155-160
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• 2015

One of the most important aspects in multi-stage shape drawing is the proper design of the intermediate dies especially to provide adequate metal distribution. In the current study, a method for designing the intermediate dies has been developed to manufacture hollow linear motion guide rails by multi-stage shape drawing. The design method is based on the modified virtual die method. The effectiveness of the proposed design method was verified by FE-simulations and experiments using Mn55Cr carbon steel. From the results of the FE-simulations and the experiments, the proposed design method led to a drawn product with a sound shape. The dimensional tolerances of the product were within the allowable specified tolerances.

• 한국의류학회지
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• 제16권2호
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• pp.255-262
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• 1992

A computer simulation methiod for costume design has been developed using LUMENA, a generic-purpose 2-dimensional graphic software. In this study the palette, tone chart, fabric chart, styling chart, and costume drawing were constructed on the computer. In costume design simulation, fabric swatches with various colors and patterns were applied to the base garment image taken by using a scanner or a video camera. In this procedure the original 3-dimensional effect was fully retained. Using this simulation method, a number of costume designs could be carried out in short time without actually making the garment. A portfolio including the tone chart, fabric chart, styling chart, costume drawing, and simulation results were made for the purpose of demonstration, using the animation tools of LUMENA.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.177-180
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• 2005

Three dimensional shaded images are standard visualization method for CAD models on the computer screen. Therefore, much of the effort in the visualization of CAD models has been focused on how conveniently and realistically CAD models can be displayed on the screen. However, shaded 3D CAD data images captured from the screen may not be suitable for some application areas. Technical document, either in the paper or electronic form, can more clearly describe the shape and annotate parts of the model by using projected 2D line drawing format viewed from a user defined view direction. This paper describes an efficient method for generating such a 2D line drawing data in the vector format. The algorithm is composed of silhouette line detection, hidden line removal and cleaning processes.

• 대한두경부종양학회지
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• 제26권2호
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• pp.204-211
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• 2010

Background and Objectives : Boundary detection and drawing are essential in 3D reconstruction of neck mass. Manual tracing methods are popular for drawing head and neck tumor. To improve manual tracing, circular boundaries overlapping was tried. Materials and Methods : Twenty patients with neck tumors were recruited for study. Representative frames were examined for shapes of outline. They were all single closed curves. Circular boundaries were added to fill the outlines of the tumors. Inserted circles were merged to form single closed curves(Circular boundary overlapping, CBO). After surface rendering, 3 dimensional images with volumes and area data were made. Same procedures were performed with manual tracing from same cases. 3D images were compared with surgical photographs of tumors for shape similarity by 2 doctors. All data were evaluated with Mann-Whitney test(p<0.05). Results : Shapes of boundaries from CBO were similar with boundaries from manual tracing. Tumor outlines could be filled with multiple circular boundaries., While both boundary tracing gave same results in small tumors, the bigger tumors showed different data. Two raters gave the similar high scores for both manual and CBO methods. Conclusion : Circular boundary overlapping is time saver in 3 dimensional reconstruction of CT images.