• Title/Summary/Keyword: 3-Dimensional precision measurement

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A Study on Improvement in a Method of Three Dimensional Configuration Scan Measurement (3차원 형상 스캔의 측정방법 개선에 관한 연구)

  • 김태호;김민주;이승수;박정보;전언찬
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.375-380
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    • 2001
  • This study is on the precision of the optical scanner which is suitable for shape modeling and non-contact equipment, comparing with a razer scanner. The optical scanner not only has all merits that non-contact methods have but also improve a veil phenomenon which is a razer scanner's demerits. However, the optical scanner has not been used extensively because the measurements are not very precise and there are not the definite methods of measurement. Hence, this study is to find out how parameters such as camera's hight, angle, luminous intensity, distance to object, and so on have an influence on measuring using the optical scanner and to establish the methods of measuring precision.

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Development of On-line Displacement Monitoring System for High Temperature Steam Pipe of Fossil Power Plant (화력발전소 고온 증기배관 실시간 변위감시 시스템 개발)

  • Lee Young Shin;Hyun Jung Seob
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.6 s.171
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    • pp.83-89
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    • 2005
  • Most domestic fossil power plants have exceeded 100,000 hours of operation with the severe operating condition. Among the critical components of fossil power plant, high temperature steam pipe systems have had a many problems and damage from unstable displacement behavior because of frequent start up and shut down. In order to prevent the serious damage and failure of the critical pipe system in fossil power plants, 3-dimensional displacement measurement system was developed for the on-line monitoring. Displacement measurement system was developed with a use of a LVDT type sensor and two rotary encoder type sensors. This system was installed and operated on the real power plant successfully.

Measurement of motion accuracy by two-dimensional probe on NC machine tools -1st report, Measurement of the circular motion accuracy- (2차원 프로브에 의한 NC공작기계의 운동정밀도 측정 -제 1보 원호보간운동 정밀도 측정-)

  • JEON, Eon-Chan;OYAMADA, Shigenori;TSUTSUMI, Masaomi
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.3
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    • pp.56-62
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    • 1996
  • This paper presented a new measuring system to improve circular motion accuracy by using two-dimensonal probe and master ring for NC machine tools. This measuring system reduced the circular motion error conspicuously by eliminating the influence of the acceleration/deceleration range and compensating the friction force whose influences were significant while measuring the motion. Experimental results show that this system had enough accuracy to measure a circular motion for NC machine tools, compared with the circular test method and the r .theta. method.

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Development of Digital 3D Real Object Duplication System and Process Technology (디지털 3차원 실물복제기 시스템 및 공정기술 개발)

  • Lee Won-Hee;Ahn Young-Jin;Jang Min-Ho;Choi Kyung-Hyun;Kim Dong-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.4 s.181
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    • pp.183-190
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    • 2006
  • Digital 3D Real Object Duplication System (RODS) consists of 3D Scanner and Solid Freeform Fabrication System (SFFS). It is a device to make three-dimensional objects directly from the drawing or the scanning data. In this research, we developed an office type SFFS based on Three Dimensional Printing Process and an industrial SFFS using Dual Laser. An office type SFFS applied sliding mode control with sliding perturbation observer (SMCSPO) algorithm for control of this system. And we measured process variables about droplet diameter measurement and powder bed formation etc. through experiments. In case of industrial type SFFS, in order to develop more elaborate and speedy system for large objects than existing SLS process, this study applies a new Selective Dual-Laser Sintering (SDLS) process and 3-axis Dynamic Focusing Scanner for scanning large area instead of the existing f lens. In this process, the temperature has a great influence on sintering of the polymer. Also the laser parameters are considered like that laser beam power, scan speed, and scan spacing. Now, this study is in progress to evaluate the effect of experimental parameters on the sintering process.

Dimension Measurement for Large-scale Moving Objects Using Stereo Camera with 2-DOF Mechanism (스테레오 카메라와 2축 회전기구를 이용한 대형 이동물체의 치수측정)

  • Cuong, Nguyen Huu;Lee, Byung Ryong
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.6
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    • pp.543-551
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    • 2015
  • In this study, a novel method for dimension measurement of large-scale moving objects using stereo camera with 2-degree of freedom (2-DOF) mechanism is presented. The proposed method utilizes both the advantages of stereo vision technique and the enlarged visibility range of camera due to 2-DOF rotary mechanism in measuring large-scale moving objects. The measurement system employs a stereo camera combined with a 2-DOF rotary mechanism that allows capturing separate corners of the measured object. The measuring algorithm consists of two main stages. First, three-dimensional (3-D) positions of the corners of the measured object are determined based on stereo vision algorithms. Then, using the rotary angles of the 2-DOF mechanism the dimensions of the measured object are calculated via coordinate transformation. The proposed system can measure the dimensions of moving objects with relatively slow and steady speed. We showed that the proposed system guarantees high measuring accuracy with some experiments.

An Improved Method of LCD Gamma-nonlinearity Error Reduction in Digital Fringe Projection for Optical Three-dimensional Shape Measurement (3차원 광학 측정을 위한 디지털 프린지 투사에 있어서 LCD 비선형 감마 에러 개선 방법)

  • Kim, Woo Sung
    • Korean Journal of Optics and Photonics
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    • v.31 no.3
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    • pp.134-141
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    • 2020
  • Optical three-dimensional (3D) measurement systems based on digital fringe projection are used in many contactless measurement applications. The system which can measure a dozen micrometers uses a liquid-crystal display (LCD) as the projection unit for generating a digital fringe pattern, because a flexible fringe pattern can be easily made by computer software. According to the gamma nonlinearity of the LCD projection unit, the digital fringe projection error on the object affects the accuracy of 3D object measurement. An improved method of LCD gamma-nonlinearity error reduction is proposed, by using the inverse function of the intensity transfer function to improve the accuracy. The improvement due to the proposed method is shown by measuring the difference in precision between a computer-generated sine wave and a camera-obtained sine wave for a standard semiconductor specimen.

Study on Modeling and Experiment of Optical Three Axis Tool-Origin Sensor for Applications of Micro Machine-Tools (초소형 공작기계 적용을 고려한 광학식 3 축 공구원점 센서 모델링 및 실험에 관한 연구)

  • Shin, Woo-Cheol;Lee, Hyeon-Hwa;Ro, Seung-Kook;Park, Jong-Kweon;Noh, Myoung-Gyu
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.6
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    • pp.68-73
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    • 2009
  • One of the traditional optical methods to monitor a tool is a CCD sensor-based vision system which captures an aspect of the tool in real time. In the case using the CCD sensor, specific lens-modules are necessary to monitor the tool with higher resolution than its pixel size, and a microprocessor is required to attain desired data from captured images. Thus theses additional devices make the entire measurement system complex. Another method is to use a pair of an optical source and a detector per measuring axis. Since the method is based on the intensity modulation, the structure of the measurement system is simper than the CCD sensor-based vision system. However, in the case measuring the three dimensional position of the tool, it is difficult to apply to micro machine-tools because there may not be space to integrate three pairs of an optical source and a detector. In this paper, in order to develop a tool-origin measurement system which is employed in micro machine-tools, the improved method to measure a tool origin in x, y and z axes is introduced. The method is based on the intensity modulation and employs one pair of an optical source radiating divergent beams and a quadrant photodiode to detect a three dimensional position of the tool. This paper presents the measurement models of the proposed tool-origin sensor. The models were verified experimentally The verification results show that the proposed method is possible and the induced models are available for design.

Development of the Stereo Camera System for Active Remote Monitoring (능동적 원격감시를 위한 스테레오 카메라 시스템의 개발)

  • Park, K.;Cho, D. H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.437-441
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    • 1997
  • In the conventional remote monitoring system, a user in front of a computer monitor can acquire only 2 dimensional visual information in a passive way. Thus, even thoght the user finds an interesting object from the video image, helshe can hardly acquire additional information on the object such as name. 311 shape, etc. In this paper, an active monitoring system that shows additional information on the selected object is proposed. The active remote monitoring system can calculate the 3D position of the object that is selected in the video images. Then, using the 3D position of the object, other information on the object can be retrieved from the database and shown on the screen. To calculate the 3D position of the object, 2 CCD cameras that can be tilted and panned using 3 stepping motors are used. The algorithm of 3D position calculation and the result of experiments are explained.

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A Study on Development of PC Based In-Line Inspection System with Structure Light Laser (구조화 레이저를 이용한 PC 기반 인-라인 검사 시스템 개발에 관한 연구)

  • Shin Chan-Bai;Kim Jin-Dae;Lim Hak-Kyu;Lee Jeh-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.11 s.176
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    • pp.82-90
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    • 2005
  • Recently, the in-line vision inspection has become the subject of growing research area in the visual control systems and robotic intelligent fields that are required exact three-dimensional pose. The objective of this article is to study the pc based in line visual inspection with the hand-eye structure. This paper suggests three dimensional structured light measuring principle and design method of laser sensor header. The hand-eye laser sensor have been studied for a long time. However, it is very difficult to perform kinematical analysis between laser sensor and robot because the complicated mathematical process are needed for the real environments. In this problem, this paper will propose auto-calibration concept. The detail process of this methodology will be described. A new thinning algorithm and constrained hough transform method is also explained in this paper. Consequently, the developed in-line inspection module demonstrate the successful operation with hole, gap, width or V edge.

Comparative Analysis of Accuracy between Computerized Tomography and Cephalogram for 3-Dimensional Measurement of Maxillofacial Structure (악안면 3차원 계측시 컴퓨터 단층촬영과 두부 방사선 규격사진의 정확성 비교 분석)

  • Paek, Jong-Su;Song, Jae-Chul;Lee, Hee-Kyung
    • Journal of Yeungnam Medical Science
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    • v.18 no.1
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    • pp.123-137
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    • 2001
  • Background: The purpose of this study is to evaluate the accuracy of measurements obtained from 3-dimensional computerized tomography and 3-dimensional cephalogram constructed by using the frontal and lateral cephalogram of six human dry skulls. Materials and Methods: After CT scans and each cephalograms were taken, 3-dimensional coordinates (X, Y, Z) of landmarks were obtained using computer programs. In this study, the accuracy of both methods were determined by means of 14 linear measurements compare with caliper measurements. Results: The standard deviation of landmarks of 3-dimensional CT and 3-dimensional cephalogram were 0.23 mm, and 0.30 mm in X axis, 0.27 mm and 0.25 mm in Y axis, and 0.27 mm and 0.31 mm in Z axis. In both methods, the standard deviation were less than 0.5 mm in all landmarks, and the most of landmarks showed less than 1 mm in range. Concerning the accuracy, the mean difference between 3-dimensional CT and manual measurements was 0.33 mm, and 1.13 mm between 3-dimensional cephalogram and manual measurements. The distance between RGo and LGo showed the largest difference (2.03 mm). There were highly significant, and large correlation with manual measurements in both methods (p<0.01). Conclusion: It is concluded that closeness of repeated measures to each skulls reveal the precision of both methods. Computerized tomography and cephalogram for 3-dimensional measurement of maxillofacial structure are equivalent in quality to caliper measurements.

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