• Journal of Computational Design and Engineering
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• 제1권2호
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• pp.128-139
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• 2014

This study investigates the effects of machining parameters as they relate to the quality characteristics of machined features. Two most important quality characteristics are set as the dimensional accuracy and the surface roughness. Before any newly acquired machine tool is put to use for production, it is important to test the machine in a systematic way to find out how different parameter settings affect machining quality. The empirical verification was made by conducting a Design of Experiment (DOE) with 3 levels and 3 factors on a state-of-the-art Cincinnati Hawk Arrow 750 Vertical Machining Center (VMC). Data analysis revealed that the significant factor was the Hardness of the material and the significant interaction effect was the Hardness + Feed for dimensional accuracy, while the significant factor was Speed for surface roughness. Since the equally important thing is the capability of the instruments from which the quality characteristics are being measured, a comparison was made between the VMC touch probe readings and the measurements from a Mi-tutoyo coordinate measuring machine (CMM) on bore diameters. A machine mounted touch probe has gained a wide acceptance in recent years, as it is more suitable for the modern manufacturing environment. The data vindicated that the VMC touch probe has the capability that is suitable for the production environment. The test results can be incorporated in the process plan to help maintain the machining quality in the subsequent runs.

• 대한기계학회논문집A
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• 제21권11호
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• pp.1862-1870
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• 1997

A fast and precise technique to measure 3-dimensional coordinates of an object is proposed. It is essential to take the 3-dimensional measurements of the object in design and inspection. Using this developed system a surface model of a complex shape can be constructed. 3-dimensional world coordinates are projected onto a camera plane by the perspective transformation, which plays an important role in this measurement system. According to the shape of the object two measuring methods are proposed. One is rotation of an object and the other is translation of measuring unit. Measuring speed depending on image processing time is obtained as 200 points per second. Measurement resolution i sexperimented by two parameters among others; the angle between the laser beam plane and the camera, and the distance between the camera and the object. As a result of these experiments, it was found that measurement resolution ranges from 0.3mm to 1.0mm. This constructed surface model could be used in manufacturing tools such as rapid prototyping machine.

• 제어로봇시스템학회논문지
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• 제22권1호
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• pp.59-65
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• 2016

As modern electronic devices get smaller and smaller, high-resolution, large Field-Of-View (FOV), fast, and cost-effective 3-dimensional (3-D) measurement is requested more and more. In particular, defect inspection machines using machine-vision technology nowadays require 3-D inspection as well as the conventional 2-D inspection. Phase Measuring Profilometry (PMP) is one of the fast non-contact 3-D shape measuring methods currently being extensively investigated in the electronic component manufacturing industry. The PMP system is well known and is successfully applied to measuring complex surface profiles with varying reflectance properties. However, for highly reflective surfaces, such as Ball Grid Arrays (BGAs), it has difficulty accurately measuring 3-D shapes. In this paper, we propose a new fast optical system that can eliminate the highly reflective saturated regions in BGA ball images. This is achieved by utilizing four Low Intensity Grating (LIG) images together with the conventional High Intensity Grating (HIG) images. Extensive experiments using BGA samples show a repeatability of under ${\pm}20um$ in standard deviation, which is suitable for most 3-D shape measurements of BGAs.

• 대한치과보철학회지
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• 제37권3호
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• pp.301-312
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• 1999

The purpose of this study was to compare the accuracy of currently used elastomeric impression materials for complete arch impression taking. Five elastomers (Impregum, Permlastic, Express, Extrude, Examix) and one Irreversible hydrocolloid (Aroma-fine) were tested. For each material, 5 impressions were made of stainless steel model to which five tapered posts were attached. Custom trays were used for polyether and polysulfide impression materials, and putty/wash two step technique was used for addition polyvinylsiloxane impression materials. Improved stone mod els were poured to all impressions. Accuracy of the materials was assessed by measuring ten distances on stone dies poured from impressions of the master model. All measurements for master and improved stone models were made with three dimensional measuring machine. The results were as follows 1. The dimensional accuracy of polyether, extrude, and examix were significantly superior to poly-sulfide, exress, and alginate in reproducing full arch mode (p<0.05) 2. There were no statistical differences in dimensional accuracy for full arch impression between polyether extrude and examix (p>0.05). 3. there were no statistical differences in dimensional accuracy between polysulfide, express, and alginate(p>0.05). 4. There were no statistical differences between addition polyvinyl siloxane materials (p>0.05) 5. There were no statistical differences between anterior-posterior and lateral dimensional changes of all impression materials (p>0.05).

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1999년도 춘계학술대회 논문집
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• pp.187-192
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• 1999

Noncontact measuring methodology of 3-dimensional profile using CCD camera are very attractive because of it's high measuring speed and its's high sensitivity. Especially when projecting a grid pattern over the object, the captured image have 3 dimensional information of the object. Projection moire extract 3-D information with another grid pattern in front of CCD camera. However phase measuring profilometry(PMP) obtain similar results without additional grid pattern. In this paper, the projection moire are compared with the PMP mathematically, and it is shown that PMP can generate moire image with simple mathematical computations. Experimental works are also carried out showing the same results. It is shown that using a single gird pattern, moire image can be obtained directly without any mathematical operation when some conditions are satisfied.

• 한국정밀공학회지
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• 제13권3호
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• pp.56-62
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• 1996

This paper presented a new measuring system to improve circular motion accuracy by using two-dimensonal probe and master ring for NC machine tools. This measuring system reduced the circular motion error conspicuously by eliminating the influence of the acceleration/deceleration range and compensating the friction force whose influences were significant while measuring the motion. Experimental results show that this system had enough accuracy to measure a circular motion for NC machine tools, compared with the circular test method and the r .theta. method.

• 대한치과교정학회지
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• 제30권5호
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• pp.565-578
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• 2000

한국인의 치열의 특성을 고려한 Straight-Wire Appliance(SWA)의 제작을 위한 자료를 얻기 위하여 18세 이상 25세 사이의 한국인 성인 정상교합자를 1) 구강악안면부에 기능장애가 없고, 2) 양호한 치열궁 형태와 긴밀한 구치부 교합관계를 가지며, 3) 교합이 전후방적으로 앵글 분류 I 급의 관계를 가지며, 4) 간단한 수복 치료 외에 교정치료나 보철치료를 받지 않았으며, 특히 치아의 순면과 협면의 형태에 변형을 초래한 치과 치료를 받지 않았으며, 5) 단정한 안모를 가진 자를 선발 기준으로 정하여 선발하였다. 선정된 정상 교합자의 상, 하악 인상을 채득하고, 교정용 석고 모형을 제작하였다. 얻어진 치과 석고모형을 분석하여, Andrews의 Six keys to optimal occlusion에 부합되는 표본을 5 명의 숙련된 교정의사들이 선별하여 한국인 성인 정상교합자 치열의 석고 모형 155쌍(남자 92쌍,여자 63쌍)을 얻었다. 이들을 대상으로 정밀측정장비인 Coordinate Measuring Machine(CMM, MPC802, WEGU-Messtechnik, Germany)을 이용하여 3차원 digitization을 시행하고, 계측프로그램을 작성하여 SWA 제작을 위하여 필요한 Angulation, Inclination, In-and-Out, Molar offset angle, Arch-form 등을 측정하였다. 측정을 시행하기 전에, CMM을 이용한 3차 원 digitization의 오차에 대한 검증을 실시하였고, 3차원 digitization과 컴퓨터를 이용한 형태학적 분석법과 기존의 수작업에 의한 분석법의 신뢰도에 대한 분석을 실시하였다. 이상의 연구를 통하여 얻은 결론은 다음과 같다. 1. 치과 석고모형의 3차원 digitization에 CMM을 적용하여 mesh size 0.25 mm, 0.5 mm, 1.0 mm로 등간격 디지타이징하는 것은 모두 받아들일 수 있으며, 측정의 효율성을 고려할 때 1.0 mm간격으로 등간격 디지타이징 하는 것이 바람직하다. 2. 3차원 digitization과 컴퓨터를 이용한 방법이 Andrews의 방법에 기반한 수작업 방법보다 신뢰성이 높다. 3. 3차원 digitization과 컴퓨터를 이용한 방법으로 한국인의 치열의 형태학적 특성에 맞는 SWA의 제작을 위한 자료를 채득하였다.

• 한국정밀공학회지
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• 제10권4호
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• pp.16-29
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• 1993

The objective of this research is in the development of a flexible 3-dimensional inspection system for the sculptured surface by integrating the Coordinate Measuring Machine (CMM), CAD database, and vision system. To achieve the proposed flexible inspection system, two research categories are discussed in the study: new inspection planning method includes a new measuring point selection method and various new probe path generation methods. The object recognition and localization process for the unknown surface can be easily carried out by introducing a new concept called "Z-Layer". The experimental results indicate that the developed flexible inspection system, with the proposed algorithm, can be inplemented in real situation.situation.

• 비파괴검사학회지
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• 제33권1호
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• pp.73-79
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• 2013

본 실험에서는 NIMAX재료를 3차원 측정기 및 백색광간섭계를 이용, 진원도 측정과 표면조도 측정을 하여 다음과 같은 결과를 얻었다. 절삭특성은 재료의 경도가 큰 관계로 2F의 조건보다 4F의 조건에서 낮게 나타났으며, 주축 회전수 및 공구 이송이 낮을수록 양호하게 나타났다. 3차원 측정기를 통한 진원도 측정은 절삭분력과 같은 4F 조건에서 양호하게 나타났으며, 주축회전수 1,700 rpm, 공구이송속도 85 mm/min의 조건에서 진원도는 양호한 결과를 보였다. 가공면의 표면거칠기는 2F 조건보다 4F의 조건에서 양호하게 나타났으며, 주축회전수 1,700 rpm, 공구이송속도 55 mm/min의 조건에서 Ra $0.4025{\mu}m$값을 보였다.

• 산업공학
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• 제11권2호
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• pp.65-78
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• 1998

The letters of the automobile tire are usually engraved on the side-wall. The shape of the side-wall is a sculptured surface generated by the rotational sweeping of a profile curve. The letters laid on the side-wall are usually designed by a 2-dimensional CAD. It is impossible to machine the letters on the surface accurately by 3-axis NC machining, because the axis of cutter should be tilted to align with the normal vector of the surface. In this case. the degree of freedom for the machine is at least four. This paper describes an idea for tool path generation of a 4-axis machine by using the 2-dimensional CAD data of the letters and the surface of the side-wall. This study includes the following procedures; (1) measuring the profile of the side-wall surface and curve-fitting of the measured points. (2) the 'non-parallel projection' of the letters on the side-wall, and (3) an inverse kinematics of the 4-axis lettering machine. Procedures in this paper are programmed in C-language on Windows95 environment. With a PC based CNC controller and a 4-axis lettering machine. these are tested sucessfully for the practical use.